A component for a downhole tool includes a rotor and a
hardfacing precursor. The
hardfacing precursor includes a polymeric material, hard particles, and a
metal. A hydraulic drilling motor includes a
stator, a rotor, and a sintered
hardfacing material on an outer surface of the rotor or an inner surface of the
stator. Methods of applying hardfacing to surfaces include forming a paste of hard particles,
metal matrix particles, a polymeric material, and a
solvent. The
solvent is removed from the paste to form a sheet, which is applied to a surface and heated. A component for a downhole tool includes a first hardfacing material, a second hardfacing material over the first hardfacing material and defining a plurality of pores, and a
metal disposed within at least some of the pores. The metal has a
melting point lower than a
melting point of the second hardfacing material.