60results about How to "Reduce welding efficiency" patented technology

The invention discloses a welding method and equipment for a multifunctional threaded fastener. The welding method comprises MAG welding, TIG welding, MIG welding, stud welding and MIG brazing. The threaded fastener and a workpiece are positioned by a positioning mechanism of the equipment, a welding gun is clamped by a clamping mechanism, a pressing force is transmitted to a pressing mechanism by a power component, the threaded fastener and the workpiece are pressed by the pressing mechanism, the welding gun is driven to move downwards at the same time, and the threaded fastener and the workpiece are welded by a welding mechanism. Compared with existing arc welding equipment for welding the threaded fastener, the method and the equipment have the advantages that the efficiency is improved by 2 to 4 times; moreover, the problems of poor stability of conventional resistance projection welding of the threaded fastener, incapability in welding medium- and high-carbon steel, alloy steel, dissimilar metals and dissimilar materials, incapability of welding on the sidewall of a U-shaped sheet metal part, various hollow and solid pipe fittings and thick plates, incapability of abreast welding of the threaded fastener and the workpiece and the like are solved. In addition, the invention further provides MIG-brazed and flame-brazed fastener and a workpiece used for welding a threaded fastener and positioned by a light beam.

The invention discloses a welding method of a three-layer dual-face stainless steel composite board and belongs to the technical field of welding. The welding method is used for welding the stainlesssteel+ carbon steel+ stainless steel three-layer dual-face stainless steel composite board, the thickness of the stainless steel is not smaller than 2 mm, and the overall thickness is smaller than 15mm. The welding method comprises the following steps that oxide on the surface of the composite board is removed; a groove is not formed before welding, and two welding boards are connected in the same horizontal face; stainless steel welding materials are adopted for spot welding; and a keyhole TIG welding method is adopted for one-time welding forming, no filler wire is filled in the welding process, and protective gas is high-purity argon gas. The welding method of the three-layer dual-face stainless steel composite board has the advantages of being high in welding efficiency, good in welding quality and simple in process.

A method of manufacturing a laser welded steel pipe by forming a steel strip into a cylindrical open pipe and performing laser welding on edges that includes: emitting two laser beams along the edges from an upper surface side of the open pipe, the two laser beams being transmitted through different optical fibers with in-focus spot diameters exceeding 0.3 mm; emitting leading and trailing laser beams each inclined toward a direction in which welding proceeds at an incident angle with respect to a direction perpendicular to an upper surface of the open pipe; setting the incident angle of the leading laser beam to be larger than the incident angle of the trailing laser beam; and setting a gap between a center point of the leading laser beam and a center point of the trailing laser beam on a back surface of the open pipe to 1 mm or larger.

The invention discloses a narrow-gap melting polar reactive gas shielded arc welding technology. The technology comprises a pre-welding preparation step, a positive multilevel narrow-gap vertical welding step, a mechanical back gouging step, a back multilevel narrow-gap vertical welding step, a both-side narrow-gap alternated vertical welding step and a postwelding retarded cooling step. Aiming at the characteristics of large racks of pile legs, thick walls, large bevel filler level, low welding efficiency and large cold cracking tendency, the narrow-gap melting polar reactive gas shielded arc welding disclosed by the invention provides a new technology with high efficiency, good quality, energy saving and low material consumption. Compared with traditional welding, by the adoption of the technology disclosed by the invention, the production efficiency is increased by 3 to 5 times, welding filler level is reduced by 50%, impact toughness at a low temperature of 40 DEG C below zero achieves more than 69J, and welding quality is also effectively guaranteed.

The invention discloses a lifting and rotating circuit board welding device, comprising a bottom plate, a first fixing block and two second fixing blocks are arranged on the upper surface of the bottom plate, and the two second fixing blocks are both located on the first The rear side of a fixed block, and the upper surface of the first fixed block is fixedly connected with the lower surface of the first rotating shaft through two first electric push rods, and the surface of the first rotating shaft is sleeved with two first bearings. The device for welding circuit boards that can be lifted and rotated can place The height of the board is adjusted, which is convenient for workers to weld the circuit board, so that the position of the circuit board can be adjusted by rotating the board and moving the board left and right, so that workers do not need to hold the board to weld the board. Thereby improving the welding efficiency of workers to the circuit board.

The invention relates to the field of manufacturing a forklift, and discloses a welding device for gantry-shaped steel of a forklift. The device comprises a welding platform and a welding gun arranged on the welding platform; the welding platform is arranged on a material guide platform which is provided with a plurality of guide wheels form left to right; the welding platform comprises a front support plate, a rear support plate and an upper driving wheel, a left driving wheel and a right driving wheel which are arranged between the front support plate and the rear support plate; and the upper driving wheel, the left driving wheel and the right driving wheel are connected with a gear box by an universal joint, the gear box is connected with a motor, and the left driving wheel and the right driving wheel are connected with the guide wheel. By welding both faces and positioning fillets by a fillet positioning mechanism, the device achieves the effects of accurate positioning and welding, insusceptibility to welding deformation, high welding efficiency, and cost conservation, and has wide application prospect in the field of manufacturing the forklift.

The invention relates to a welding gun for protecting carbon dioxide gas. The welding gun comprises a welding gun base and an elbow pipe body arranged at the front end of the welding gun base, wherein a handle is arranged on the welding gun base; a gas pipe joint is arranged at the tail end of the handle through a gas inlet nut in a sleeving way and is connected with a protective gas inlet; a cable is arranged outside the gas pipe joint; a front gun body is arranged in the welding gun base; a mounting hole is formed in the front gun body; the handle and the elbow pipe body are connected by internal threads and external threads on the elbow pipe body; a connecting rod is arranged at the front end of the elbow pipe body in a sleeving way and is connected with a current contact nozzle; a gas outlet is formed in the front end of the connecting rod; a spray pipe is arranged outside the current contact nozzle in a sleeving way; an insulator for insulating the gun body from the spray pipe is arranged between the connecting rod and the spray pipe. The spray pipe is arranged on the welding gun for protecting the carbon dioxide gas, disclosed by the invention, can be used for protecting gas from dispersing; in addition, the welding gun is good in insulating property and is not limited to an operating position, so that the welding efficiency is greatly improved; the welding gun has the advantages of concentrated electric arc temperature, small heat input, high speed and good protection effect.

The invention discloses a novel one-eighth sphere corner aluminum alloy end socket. The one-eighth sphere corner aluminum alloy end socket is used for replacing eight top corners of a vehicle-mounted rectangular box, namely the eight top corners of the vehicle-mounted rectangular box are replaced with eight spherical round corners, straight edge sections are additionally arranged on three edges of the spherical round corners, and the three edges of the spherical round corners and three edges of the vehicle-mounted rectangular box are assembled and spliced in the same plane conveniently; and the spherical round corners are one-eighth spherical round corners. The novel one-eighth ball corner aluminum alloy end socket is mainly used for solving the problems that the eight top corners of the vehicle-mounted rectangular box are concentrated in stress, difficult to weld, low in welding efficiency, prone to breakage by impact, not attractive enough and the like, and actual use requirements are met.

The invention aims to provide an automatic welding device for a vehicle console installing support. The automatic welding device comprises a workbench I, a workbench II, pipe clamping devices, fixtures and a welding robot. The workbench I and the workbench II are arranged oppositely in parallel. The workbench I and the workbench II are respectively provided with the pipe clamping devices and the fixtures. The pipe clamping devices and the fixtures on the workbench I and the pipe clamping devices and the fixtures on the workbench II are in mirror distribution correspondingly. The welding robot is arranged between the workbench I and the workbench II and can rotate 360 degrees. A welding gun arranged on the welding robot can cover welding points of parts corresponding to all the fixtures on the workbench I and the workbench II. The invention further provides an automatic welding method for the vehicle console installing support. The automatic welding device and method have the advantages that welding efficiency is high, welding quality is stable, and production cost is low.

The invention provides a movable type pressure welding machine of a stainless steel composite board blank, which is characterized in that a rack with a movable wheel at the bottom is provided with hoisting rollers and a supporting platform is arranged between the hoisting rollers; the rack is provided with a pressure machine and a frame beam with a rail is arranged at the top of the rack; and a welding machine with a walking wheel is arranged on the rail of the frame beam. The pressure machine, the welding machine, the hoisting rollers and the supporting platform are organically integrated on the movable type rack; after the stainless steel composite board blank is flattened and pressed, the stainless steel composite board blank is moved out of a production line along the rack, so as to rapidly and conveniently finish continuous welding work; work stations are reduced, the other rack can be moved into the production line and the normal production of the production line is not influenced; and furthermore, the quality of the stainless steel composite board blank can be better guaranteed. The movable type pressure welding machine has the characteristics of compact whole structure, small occupied area, convenience for movement, high efficiency for flattening, pressing and welding, accurate control, convenience for operation and the like; and continuous, automatic and mechanical production requirements are completely met.

The invention provides a power transmission tower foot welding process. The mode that three welding passes are implemented in a staggered manner for two welding seams at symmetrical positions is matched; furthermore, the welding directions of base layers, surface layers and packing layers are the same; welding equipment does not need to be reset, and therefore, the welding efficiency is high; thetwo welding seams at the symmetrical positions are adopted; and firstly, the base layers of the two welding seams are welded, then, the packing layers of the two welding seams are welded, and finally,the surface layers of the two welding seams are welded. In this way, the time interval between the two symmetrical welding seams can be shortened, and stress concentration is prevented; in addition,staggered type welding is conducted between the two welding seams; the time interval between every two welding layers is long, heat accumulation is prevented, and the welding quality is higher; and for four welding seams at the staggering positions of main rib plates, three welding passes are completed in a symmetrical and alternate manner, and stress concentration and heat accumulation can be prevented.

The invention relates to a welding forming process for a keel frame of a house light steel frame. The welding forming process mainly comprises the following steps of cutting operation, clamping positioning, welding operation and other various procedures. Used keel clamping positioning equipment comprises a bottom plate, a positioning device, a clamping device and a moving device. The welding forming process can solve the following problems existing in welding of existing keels that a, during traditional keel welding, the keels need to be manually spliced, the quality of the manually spliced keels is different, the keels are manually held by hands during welding, due to the fact that many subjective uncertain factors exist in manual operation, the phenomenon of keel dislocation often occurs, the welding quality is affected, even the building quality of a house is affected, the workload of workers is very heavy, and the keel welding efficiency is reduced; and b, existing keel welding positioning equipment is not accurate enough in keel positioning, the keel welding efficiency is affected, in addition, timely correction cannot be conducted when the keels are dispositioned, and the keel welding efficiency and effect are improved.

The invention discloses an automatic welding device for distribution box production and relates to the technical field of automatic welding. Aiming at solving the problems that an existing distribution box needs to be manually operated in the welding process, time and labor are wasted, operation is complex, the labor cost is improved, the welding efficiency is reduced, the welding position cannotbe polished after welding is completed, and subsequent machining is inconvenient, the following scheme is put forwards. According to the scheme, the device comprises a base, supporting plates are fixedly connected to the tops of the two sides of the base, a cover plate is fixedly connected to the tops of the two supporting plates, and a double-shaft motor is fixedly connected to the right side ofthe supporting plate located on the right side. The automatic welding device for distribution box production is novel in design and easy to operate, through the arrangement of a polishing disc, a fanand the like, a movable block can drive a to-be-welded plate to move rightwards, meanwhile, a welding head is used for welding the plate, the fan cools the welding position, the polishing disc polishes the welding position, the labor cost is reduced, the welding efficiency is improved, and subsequent plate machining is facilitated.

The invention relates to the technical field of prestressed steel cylinder concrete pipes, and particularly discloses an automatic steel cylinder welding device. The automatic steel cylinder welding device comprises a rack, driving mechanisms and a grinding cylinder. The driving mechanisms comprise motors and hydraulic cylinders and need to be used in pairs. The two paired driving mechanisms are located on the two sides of steel cylinders correspondingly and oppositely arranged. The grinding cylinder is fixed to the rack and comprises a first fixed ring and a second fixed ring. The first fixedring is coaxially placed in one of the steel cylinders, and the outer side wall of the first fixed ring is connected with a first grinding block. The second fixed ring coaxially sleeves the peripheryof a bearing ring of the other steel cylinder, the inner side wall of the second fixed ring is connected with a second grinding block, and the second grinding block abuts against the periphery of thebearing ring of the other steel cylinder. The automatic steel cylinder welding device aims to solve the problem of low welding efficiency caused by manual rotary welding of a welder.

The invention discloses a full life cycle tracking method for welding seam information of an oil platform steel structure, which comprises the steps of performing modeling on the oil platform steel structure by adopting TEKLA software, performing secondary development on a TEKLA platform, and realizing extraction for basic welding seam information of an oil platform steel structure model; building an oil platform steel structure welding seam information tracking system by using a C# language, inputting the basic welding seam information extracted from the TEKLA into the welding seam information tracking system, and editing and storing the basic welding seam information according to requirements; generating a retrieval two-dimensional code for each piece of welding seam information; respectively printing the retrieval two-dimensional codes, and pasting each two-dimensional code at one side of the corresponding welding seam; completing the welding work according to the basic information of the welding seams; and inputting relevant information of the welding personnel, welding seam detection quality information, welding seam maintenance information into a welding seam information query webpage corresponding to the retrieval two-dimensional codes of the welding seams. The work efficiency of welding seam tracking is improved by adopting the method disclosed by the invention.

The invention discloses a parallel fiber reinforced silver graphite strip-shaped contact material and a preparation method thereof. The material is composed of a working layer and a welding layer, wherein the welding layer is made of silver-copper alloy. The preparation method comprises the steps that silver graphite powder and silver-copper alloy powder are pressed into a composite ingot blank with a silver-copper alloy layer wrapping a silver graphite layer, then sintering, re-pressing and backward extrusion are conducted to obtain a silver graphite/silver-copper alloy composite strip, and the composite strip is subjected to hot rolling, longitudinal shearing, rolling, surface treatment and other procedures to obtain a silver graphite strip-shaped contact finished product. The parallel fiber reinforced silver graphite strip-shaped contact material is mainly applied to the field of miniature circuit breakers adopting automatic welding. Compared with a traditional silver graphite strip-shaped contact material, the strip-shaped contact material prepared by the method meets the automatic welding requirement, the risks of welding blistering and poor bonding strength in the prior art are avoided, and the prepared silver graphite strip-shaped contact material is excellent in processability, high in material utilization rate and suitable for batch production.

The invention provides a welding device of a radiating tube of a radiator. The welding device comprises a bottom plate, a back plate, a positioning plate, a welding gun frame, a reinforcing plate, a supporting plate, a first bearing, a second bearing and a buckling plate. The bottom of the back plate is connected with the bottom plate, the inner side of the back plate is connected with the weldinggun frame, the back plate is connected with the outer side of the first bearing, the inner side of the first bearing is connected with the positioning plate, the positioning plate is connected with aflange, the flange is provided with multiple mounting holes, the positioning plate is provided with multiple positioning rods, the positioning rods adapt to the mounting holes, the positioning rods are connected with the mounting holes, the flange is connected with the radiating tube, the radiating tube is connected with the supporting plate, the supporting plate is provided with a through hole,the through hole adapts to the radiating tube, the radiating tube penetrates through the through hole, the upper side of the radiating tube is connected with the inner side of an upper non-slip mat, the outer side of the upper non-slip mat is connected with the reinforcing plate, the lower side of the radiating tube is connected with the inner side of the lower non-slip mat, and the outer side ofthe lower non-slip mat is connected with the supporting plate.

The invention relates to the field of welding automatic machining equipment. M-shaped sizing block automatic welding equipment comprises a welding gun and further comprises a conveying device for conveying a workpiece and a pressing device for pressing the workpiece; a welding moving device is arranged above the conveying device and provided with a welding lifting pneumatic cylinder facing towardsthe conveying device; the head of a telescopic rod of the welding lifting pneumatic cylinder is connected with a welding gun installation plate; and a plurality of welding guns are installed on the welding gun installation plate. The M-shaped sizing block automatic welding equipment is suitable for linear welding and wide in automatic welding range, the working efficiency is improved by 1.4 timescompared with that of manual welding, professional welding personnel are not needed for operation, common personnel can operate the equipment after being trained, the working efficiency is improved by 0.9 time compared with two-welding-gun welding equipment, the working efficiency is greatly improved, and the cost is reduced.

The invention discloses a metal pipe welding device for building construction, and the welding device is a device for carrying out complete and continuous welding on connection gaps through the rotation of pipes and for carrying out welding by cooperating with a situation that the pipes are pressed against and close to each other. The metal pipe welding device for the building construction is characterized in that a fixed box body is arranged on a main support plate, one end of a driving rod is arranged on the inner wall of one side of the fixed box body through a bearing, and the other end ofthe driving rod passes through the other side of the fixed box body through the bearing. Worm wheels are arranged on the driving rod and are located in the fixed box body, and two guide sleeves are respectively arranged on the main support plate and are parallel to each other. Two screws respectively penetrate through the fixed box body, and one ends of the two screws are respectively installed in the two guide sleeves on the main support plate. The screws are meshed with the worm wheels, a main vertical plate is arranged on the main support plate and is located on one side of the fixed box body. A through hole is formed in the main vertical plate, a baffle plate is arranged at one end of the main support plate, a second connecting cavity is arranged between the baffle plate and the mainvertical plate, and one end of a pressing rod passes through the through hole in the main vertical plate and is arranged between the main vertical plate and the baffle plate.

The invention discloses a large-size special-shaped stainless steel pipeline and an efficient additive manufacturing device and method thereof, and innovatively provides a TIG + MIG double-gun electric arc additive manufacturing process, a medium carbon steel pipe base body with the surface wrapped with a layer of stainless steel thin plate is selected as a mold core, multiple sections of straight bent pipes with different lengths are prepared, grooves are prefabricated in the connecting positions of the straight pipes, and the large-size special-shaped stainless steel pipeline is manufactured. And laser deep penetration welding connection is carried out at the groove, so that the large-size special-shaped stainless steel pipeline with excellent performance is obtained.

The invention discloses an elbow welding fixing fixture for engineering construction. The elbow welding fixing fixture comprises a bottom plate. An elbow and straight pipes are arranged on the bottomplate. The outer side face of the elbow is provided with a first arc-shaped limiting block, a second arc-shaped limiting block, a third arc-shaped limiting block and a fourth arc-shaped limiting blockfrom left to right in sequence. The bottoms of the first arc-shaped limiting block, the second arc-shaped limiting block, the third arc-shaped limiting block and the fourth arc-shaped limiting blockare all inserted into a first insertion groove. The first arc-shaped limiting block, the second arc-shaped limiting block, the third arc-shaped limiting block and the fourth arc-shaped limiting blockare all provided with grooves and protrusions. The two ends of the first arc-shaped limiting block, the two ends of the second arc-shaped limiting block, the two ends of the third arc-shaped limitingblock and the two ends of the fourth arc-shaped limiting block are all provided with handles. The elbow welding fixing fixture is provided with the first arc-shaped limiting block, the second arc-shaped limiting block and notches, the problems that a traditional elbow welding fixture cannot clamp elbows with different pipe diameters and welding is not convenient are solved.

The invention discloses a pressing mechanism used for minibus welding. An angle base is arranged in the middle of the front of a platform, a template is installed on the angle base, and two cushion blocks are arranged in parallel on the top surface of the template and are in an L shape. A support is installed in the middle of the platform, an air cylinder is arranged on a vertical plate at the upper end of the support, a piston rod of the air cylinder is hinged to one end of a pressing arm, two pressing blocks are arranged on the bottom surface of the pressing arm, and a positioning block matched with the pressing blocks is fixed to the top surface of the vertical plate. A supporting block is arranged on the plate surface of the upper portion of the vertical plate, an electrode guiding block is installed on the top surface of the supporting block, a backing plate fixedly supports the electrode guiding block, and a connecting block is arranged over the backing plate. Firmness of clamping positioning is good, control buttons of the air cylinder are arranged on the top plate in a concentrated and clear mode, and an operation box is firmly connected with the platform to effectively prevent shaking when the buttons are operated.