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46results about How to "Avoid internal cracks" patented technology

Steel for nuclear-island seamless steel tube and production method thereof

The invention belongs to the field of metallurgical technology, especially relating to steel for a nuclear-island seamless steel tube and a production method thereof. The steel in the invention comprises the following chemical components in percentage by weight: more than 0 and no more than 0.20 percent of C, no less than 0.10 and no more than 0.35 percent of Si, no less than 0.80 and no more than 1.60 percent of Mn, more than 0 and no more than 0.020 percent of P, more than 0 and no more than 0.015 percent of S, more than 0 and no more than 0.25 percent of Cr, more than 0 and no more than 0.50 percent of Ni, more than 0 and no more than 0.18 percent of Cu, more than 0 and no more than 0.10 percent of Mo, more than 0 and no more than 0.06 percent of V, no less than 0.020 and no more than 0.050 percent of Al, more than 0 and no more than 0.030 percent of Sn and the balance of Fe. The steel in the invention has the advantages of meeting the condition that the carbon equivalent is no more than 0.48 (Ceq = C + Mn/6 + (Cr + Mo + V)/5 + [(Ni +Cu)+ 15]<=0.48), controlling the contents of the main elements such as carbon and manganese in the steel, stabilizing the tensile property of the steel tube subjected to simulated destressing heat treatment, and simultaneously ensuring the tensile properties of the tube body and a sample subjected to the simulated destressing heat treatment to meet the technical standards. Because a residual element nickel as an alloy element is added, the low-temperature impact toughness of the steel in the invention is improved, and the impact toughness requirements for the steel at the temperatures of 0 DEG C and minus 20 DEG C are met.
Owner:PANGANG GROUP VANADIUM TITANIUM & RESOURCES +1

Steel for petroleum casing connecting piece and manufacturing method thereof

The invention discloses steel for a petroleum casing connecting piece and a manufacturing method thereof, and belongs to the technical field of metallurgy. The steel for the petroleum casing connecting piece comprises the following chemical ingredients in percentage by mass: 0.28 to 0.33 percent of C, 0.20 to 0.35 percent of Si, 0.45 to 0.60 percent of Mn, less than or equal to 0.025 percent of P, less than or equal to 0.025 percent of S, 0.90 to 1.10 percent of Cr, 0.18 to 0.25 percent of Mo, 0.020 to 0.050 percent of alt, less than or equal to 0.25 percent of Cu, less than or equal to 2.0*10<4> percent of H, 40*10<4> to 70*10<4> percent of N, less than or equal to 15*10<4> percent of T.O and the balance of Fe and inevitable impurities. The manufacturing method comprises the following production processes: an initial refining process of an electric furnace, a refining process of a ladle furnace (LF), a vacuum degassing (VD) process, a continuous casting process, a casting blank slow cooling process and an inspection and finishing process. The cleanliness, tissue compactness and uniformity of continuous casting round billets for the petroleum casing connecting piece are improved greatly, and the requirement of the steel for the petroleum casing connecting piece is met.
Owner:LAIWU IRON & STEEL GRP

Method for controlling bloom continuous casting dynamic soft-reduction pressure interval

The invention discloses a bloom continuous casting soft-reduction process used in steel production, and in particular relates to a method for controlling a bloom continuous casting dynamic soft-reduction pressure interval. The pressure interval is determined according to the central solid-phase rate of each casting blank section in the direction of blank drawing; the central solid-phase rate of each casting blank section relative to the upper limit of the pressure interval is less than or equal to the fs, namely Maxopt which is the maximum value of iopt, of each solute element, wherein the fs and iopt are the central solid-phase rates of a casting blank section relative to the minimum Ki of the solute elements; the Ki is the average solute aliquation index of the solute element i in two phase regions when each casting blank section is slightly pressed; furthermore, the central solid-phase rate of each casting blank section relative to the lower limit of the pressure interval is more than or equal to the fs, namely Minopt which is the minimum value of iopt, of each solute element. The pressure interval determined by the method can effectively improve central aliquation and also reduce cavity, looseness and crack; and the pressure interval has stable use effect and is suitable for bloom continuous casting production.
Owner:PANGANG GROUP RESEARCH INSTITUTE CO LTD +3

Special pressed carbon block for blast-furnace ironmaking as well as manufacturing and using methods thereof

The invention relates to a special pressed carbon block for blast-furnace ironmaking as well as manufacturing and using methods thereof, belonging to the technical field of pressed carbon block products capable of partially or totally replacing cokes in the blast-furnace ironmaking process as well as the manufacturing and using methods thereof. The pressed carbon block is characterized by being obtained with coal as a basic raw material through pressing and dry distilling and solidifying processing, and having the apparent density not less than 980 kg/m<3> and the granularity not less than 15mm and not more than 290 mm. The manufacturing method of the pressed carbon block comprises the following steps of: blending coal; grinding; mixing; cooling, and the like. The manufacturing method ofthe pressed carbon block is characterized by also comprising the following steps of: pressing; dryly distilling; and solidifying. In the coal blending step, coal needs to be ensured to contain a proper amount of viscous components after coal blending; and in the grinding step, the granularity of coal powder is required to be controlled within a range of 0-1.2 mm. In the using method of the pressed carbon block, not less than 3 percent of the cokes are replaced by utilizing the special pressed carbon block for the blast-furnace ironmaking.
Owner:SHANDONG PROVINCE METALLURGICAL ENG CO LTD

Physical experiment and numerical simulation combined method for predicting metal extrusion forming cracking

The invention discloses a physical experiment and numerical simulation combined method for predicting metal extrusion forming cracking. The method comprises the steps that first, a hot-stretch test isperformed on metal, and then a Normalized Cockcroft&Latham damage model is selected for calculation to obtain a critical damage value of the metal; second, simulated verification is performed on thecritical damage value of the metal; and third, the critical damage value of the metal after simulated verification is embedded into a metal extrusion finite element model, and the cracking phenomenonin the metal extrusion forming process is predicted. According to the method, a physical experiment and simulated verification are combined to acquire the reliable critical damage value of the metal,then the positions and shapes of metal surface and internal cracks generated in multiple extrusion forming processes are predicted through numerical simulation of the extrusion processes, an error caused by a test mistake is avoided, prediction precision is improved, the prediction range is expanded, therefore, crack generation is avoided, and the quality of metal extrusion pieces is improved.
Owner:NORTHWEST INSTITUTE FOR NON-FERROUS METAL RESEARCH

Machining device for high-frequency welded pipe production

The invention discloses a machining device for high-frequency welded pipe production. The machining device comprises a machine body, wherein a first limiting supporting plate is mounted at the left end of the front surface of the machine body through bolts; a driving conveying wheel is arranged at the right end of the first limiting supporting plate; and a driven conveying wheel is arranged belowthe driving conveying wheel. According to the machining device, two limiting plates are mounted in the feeding direction, the limiting plates can be inserted into edge gaps of a pipe blank, the pipe blank is prevented from rotating during conveying, so that when the pipe blank is extruded by an extrusion roller, the upper pressure, the lower pressure and the pressure direction are kept balanced, the welding quality is greatly guaranteed, and burrs are reduced; and an air guide disc is mounted on a cooling fan, the air guide disc can rotate under the blowing of airflow, the flow speed of the airflow is reduced due to the blockage of the structure of the air guide disc, the air supply area can be increased, the flow speed is more uniform, cooling is more gentle, internal cracks caused by toofast cooling are avoided, and the surface quality of a steel pipe is greatly maintained.
Owner:TIANJIN HONGREN METAL MATERIAL CO LTD

Corrosion-resistant steel for oil well and production method for corrosion-resistant steel

InactiveCN105256243AReduce manufacturing costStrong stress corrosion resistanceChemical compositionMechanical property
The invention provides corrosion-resistant steel for an oil well and relates to the technical field of steel. The corrosion-resistant steel is prepared from, by mass, 0.10%-0.20% of C, 0.20%-1% of Si, 0.05%-1.5% of Mn, 4.0%-6.0% of Cr, 0.10-1.0% of Ni, 0.10%-0.8% of Mo, 0.20%-0.80% of Cu, 0.01%-0.10% of Al and the balance Fe and inevitable impurity elements, wherein the total content of the inevitable impurity elements is not higher than 0.5%. The corrosion-resistant steel for the oil well achieves the mechanical properties that the yield strength ranges from 1,020 MPa to 1,150 MPa, the tensile strength ranges from 1,140 MPa to 1,300 MPa, the elongation is around 20%, and the Kv of a 140 ksi steel grade casting pipe product is around 30 J at 0 DEG C. In addition, the corrosion-resistant steel for the oil well belongs to the category of low-alloy steel, and the content of Cr and Ni is low; and the CO2 corrosion resisting performance and the H2S corrosion resisting performance of the steel are improved through the methods such as simultaneously adding a small quantity of elements retarding the anode process and elements promoting the cathode process and the surface activity. The corrosion-resistant steel for the oil well is low manufacturing cost and high in CO2 corrosion and H2S stress corrosion resistance.
Owner:SUZHOU SUXIN SPECIAL STEEL +2

Core cementing mold for sand consolidation formula performance evaluation and experimental method of core cementing mold

The invention relates to a core cementing mold for sand consolidation formula performance evaluation and an experimental method of the core cementing mold. The core cementing mold for sand consolidation formula performance evaluation is prepared through the method that a 3D structure chart of the core cementing mold is drawn, wherein the shape of the mold is an annular cylinder, the annular cylinder is composed of an inner cylinder body and an outer cylinder body in a coaxial mode, fixing bands connected with the inner cylinder body and the outer cylinder body are arranged in an annular space,the two ends of the inner cylinder body are open, the upper end of the annular space is open, and the bottom end of the annular space is closed; the 3D structure chart is imported into a 3D printer,and the core cementing mold is printed through a polylactide material; and the annular space of the printed core cementing mold is filled with dried sand grains to simulate a sand bath environment, the lower end opening of the inner cylinder body is connected with a rubber plug with holes, waterproof glue is smeared at the connecting position, and a layer of screen is attached to the outer portionof the rubber plug with the holes. According to the core cementing mold, the annular space is filled with the sand grains to simulate the sand bath environment, and meanwhile an intact cemented corecan be taken out just by cutting the soft outer wall of the mold through a knife after core cementing is over, so that damage to the cemented core is avoided.
Owner:NORTHEAST GASOLINEEUM UNIV

Technical method for improving quality of high-strength cable steel casting blanks

ActiveCN112322865AAvoid abnormal structures and surface and internal cracksReduce grinding amountEdge grinding machinesTemperature control deviceManufacturing engineeringSlow cooling
The invention discloses a technical method for improving the quality of high-strength cable steel casting blanks. The technical method comprises the steps that (1) the casting blanks enter a pit at the temperature of 550-680 DEG C to be slowly cooled, the blanks are stacked like a Chinese character 'jing', the blanks are subjected to capping cooling firstly at the cooling speed of 6-8 DEG C/h, andafter the temperature reaches 300 DEG C, the casting blanks are subjected to uncapping cooling to 200 DEG C or below and then taken out of the pit; (2) cogging is conducted, specifically, the castingblanks are heated and then rolled, and the initial rolling temperature is larger than or equal to 1100 DEG C; (3) shot blasting flaw detection is carried out, specifically, the shot diameter is 0.5-1.0 mm, and the shot blasting advancing speed of the casting blanks is 0.2-0.3 m/s; and (4) local coping is conducted, specifically, the coping modes include mechanical point coping and chamfer coping.According to the technical method, for the high-strength cable steel casting blanks, the temperature of pit entry for slow cooling and the cooling speed are controlled, and thus generation of abnormal structures, surface cracks and internal cracks of the casting blanks is effectively avoided; and by adoption of mechanical point coping and chamfer coping, the yield and the production efficiency are improved, and the comprehensive benefit is remarkable.
Owner:INST OF RES OF IRON & STEEL JIANGSU PROVINCE +2

A steam curing device for pipe fittings

The invention relates to a steam curing device for a pipefitting and solves the problem that steam is diffused when cement pipes enter into a cellar in steam curing and the cement pipes are hard to arrange. The technical scheme is as follows: the steam curing device comprises a cellar which is of a vertical cylindrical shell structure. A partition plate is hoisted on the top of the cellar to encircle the space in the cellar to a plane spiral channel. A steam pipe is arranged on the top of the cellar. A table is mounted at the center of the bottom of the cellar. A disc is rotatably mounted on apedestal. A feed inlet is formed in the top center of the cellar. A discharge opening is formed in a position opposite to the outer port of the channel. A charging barrel is arranged at the feed inlet. The right half side wall of the charging barrel can be openable and closeable. The inner bottom surface of the charging barrel is a bevel high on the left side and low on the right side. The steamcuring device also comprises a transfer plate carrier capable of being pushed into the charging barrel and the channel. The steam curing device can prevent steam from diffusing when the pipe enters into the cellar, the pipes can be arranged automatically if entering into the cellar, members are placed vertically stably in the whole process, and defects of cracks and holes inside can be avoided.
Owner:中建七局第一建筑有限公司

A core cementation mold and its experimental method for performance evaluation of sand consolidation formula

The present invention relates to a cemented core mold for performance evaluation of sand-fixing formula and its experimental method, wherein the cemented core mold for performance evaluation of sand-fixing formula is prepared by the following method: draw a 3D structural diagram of the cemented core mold, the shape of which is The annular cylinder is composed of an inner cylinder and an outer cylinder coaxially. There is a fixing belt connecting the inner and outer cylinders in the annular space. Both ends of the inner cylinder are open, the upper end of the annular space is open, and the bottom end of the annular space is closed; import the 3D structure diagram into 3D In the printer, the polylactide material is used for printing; the annular space of the printed core cementation mold is filled with dried sand particles to simulate the sand bath environment, the lower port of the inner cylinder is connected with a rubber plug with holes, and waterproof glue is applied on the connection. A layer of screen mesh is pasted on the outside of the perforated rubber plug. The invention simulates the sand bath environment by filling the annular space with sand grains, and at the same time only needs to cut the soft outer wall of the mold with a knife to take out the complete cemented rock core after the rock core is cemented, avoiding damage to the cemented rock core.
Owner:NORTHEAST GASOLINEEUM UNIV
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