This application provides a multi-source heterogeneous data fusion method for battery swapping systems, applied to the field of automotive
power battery safety monitoring technology. The method controls the directional folding of the thin-walled
metal lip at the male end of the battery swapping port to form a Hertzian contact interface, and generates a self-calibrated
acoustic attenuation ratio based on the
attenuation ratio of transverse and longitudinal composite ultrasonic signals. It induces particle agglomeration by forming transient vortex rings through pulsed
airflow and generates an inhalable blockage index using mixed
laser scattering signals. It also induces micro-
vaporization of the
refrigerant through reverse pumping of a
liquid cooling system micro-pump, and generates an equivalent overheat loss based on
broadband thermoacoustic signals. Time-domain alignment and fusion decisions are performed on the above three parameters. When all three continuously exceed a threshold, a safety trigger command is generated, driving the
aluminum foil rupture disc to break and the
shape memory alloy retaining ring to undergo phase transformation, collaboratively completing dust removal and structural
accommodation. This invention achieves multi-dimensional collaborative monitoring and
active safety protection of the
battery system's mechanical connections, heat dissipation channels, and
cooling efficiency.