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38results about How to "Reduce the number of processing steps" patented technology

Quasi-five-axis machining centre and machining method thereof

The invention discloses a quasi-five-axis machining centre and a machining method thereof. The quasi-five-axis machining centre comprises an AC rotary table structure, wherein the AC rotary table structure comprises a C-axis rotary table, the C-axis rotary table comprises a bridge frame plate with one end which is supported and connected to a first support table, and the other end which is supported and connected to a second support table, and a crossing shaft ring capable of freely rotating around a C-axis is further assembled on the bridge frame plate; a rotary plate is arranged by being parallel to the axis direction of an A-axis, and supported and connected to the rotary end surface of the crossing shaft ring, a shaft sleeve is further arranged on the rotary plate, and a rotary bearing capable of freely rotating around the C-axis is arranged in the shaft sleeve; a machining main shaft is detachably connected with a drive pin, and when the rotary bearing moves to be below the drive pin, the drive pin is inserted in the middle hole of the rotary bearing. According to the quasi-five-axis machining centre and the machining method thereof disclosed by the invention, the rotary power source of the C-axis is from the machining main shaft of a common vertical machine, and the existing common vertical XYZ three-axis machine can be utilized, thus furthest reducing the machining cost of polyhedral components; moreover, the machining accuracy is high and the equipment structure is simple.
Owner:SUZHOU MINGZHI TECH

An intelligent turning device for shield segment steel skeleton

The invention discloses an intelligent overturning device for a steel bar skeleton of a shield segment, comprising a magnetic displacement system, a mold frame 1, a rolling system, a welding system, a locking system, a mold frame 2, a frame placing system, a placing table 1, and a displacement system , inversion system, and side welding system; the invention can realize the positioning and fixed point of the steel frame through the mutual cooperation of the magnetic displacement system and the rolling system, which is accurate and does not require manual intervention, saves time and effort in operation and can carry out all-round inspection of the steel frame Welding, greatly reducing the possibility of missing key welding points, while ensuring uniform quality of welding points. The mold frame combination can be locked through the locking system, and then the steel cage and the steel mold can be welded synchronously. Through the cooperation of the displacement system and the side welding system, it is possible to weld difficult, deep or weak points without welding. Affected by the position or orientation of the steel skeleton, the work intensity is reduced and the possibility of processing accidents is reduced.
Owner:济南轨道中铁管片制造有限公司

A processing method of a steel split ring and a device for realizing the method

The invention discloses a method for machining a steel snap ring and a device for realizing the method, relates to a machining technique of a steel snap ring, and aims to solve the problems that a conventional machining method is complex, numerous in procedure, low in pass percent, high in cost and long in production period. The method comprises the following steps: coiling a blank profile which is appropriate in cross section size and length into a multi-circle ring part by using a method for manufacturing a tightly coiled helical spring, wherein the multi-circle ring part has multiple circles and the circles are tightly contacted; cutting the multi-circle ring part into a single-circle snap ring blank; setting clamping heads at two ends of the blank; tightening an iron wire hooping knot on the outer circle of a cylindrical barrel, inserting a fastening bolt and a lifting eye nut into the cylindrical barrel, a top cover and a bottom cover so as to connect and tightly press the cylindrical barrel, the top cover and the bottom cover, tempering, remaking the iron wire hooping knot, tempering again, and cutting. By adopting the method, the beneficial effects that 7 procedures are reduced to 3 procedures, the pass percent is increased by 20%, the machining cost is halved and the machining time is halved can be achieved, and the method is applicable to the field of snap ring machining, and particularly to machining of steel snap rings.
Owner:HARBIN TURBINE

A quasi-five-axis machining center and its machining method

The invention discloses a quasi-five-axis machining centre and a machining method thereof. The quasi-five-axis machining centre comprises an AC rotary table structure, wherein the AC rotary table structure comprises a C-axis rotary table, the C-axis rotary table comprises a bridge frame plate with one end which is supported and connected to a first support table, and the other end which is supported and connected to a second support table, and a crossing shaft ring capable of freely rotating around a C-axis is further assembled on the bridge frame plate; a rotary plate is arranged by being parallel to the axis direction of an A-axis, and supported and connected to the rotary end surface of the crossing shaft ring, a shaft sleeve is further arranged on the rotary plate, and a rotary bearing capable of freely rotating around the C-axis is arranged in the shaft sleeve; a machining main shaft is detachably connected with a drive pin, and when the rotary bearing moves to be below the drive pin, the drive pin is inserted in the middle hole of the rotary bearing. According to the quasi-five-axis machining centre and the machining method thereof disclosed by the invention, the rotary power source of the C-axis is from the machining main shaft of a common vertical machine, and the existing common vertical XYZ three-axis machine can be utilized, thus furthest reducing the machining cost of polyhedral components; moreover, the machining accuracy is high and the equipment structure is simple.
Owner:SUZHOU MINGZHI TECH

Transmission planetary gear carrier with support shaft and its production process

The invention discloses a transmission planetary gear carrier with a support shaft. The transmission planetary gear carrier comprises a support plate, a hollow cover plate parallel to the support plate and supporting legs connected with the support plate and the hollow cover plate, wherein the support plate and the hollow cover plate are correspondingly provided with multiple gear holes for small gears to be installed, the middle of the support plate penetrates the hollow cover plate and is provided with the support shaft, and the support plate and the support shaft form an integral structure. A production process of the transmission planetary gear carrier comprises the steps of (a) forming the support plate disc portion and a support shaft rod through warm-cold forging, forming the support plate and the support shaft through spline machining and rolling and performing carburizing treatment; (b) forming the hollow cover plate and the supporting legs through machining; (c) welding the hollow cover plate, the supporting legs and the support plate. The defect brought by assembly during classified manufacture of the planetary gear carrier and the support shaft in the prior art in a friction welding or press-fitting mode is overcome, the cutting-milling machining frequency and machining step number are decreased, the production efficiency is high, the production cost is low, the product quality is stable, the internal tissue density is high, the comprehensive mechanical performance is good, and the service life is long.
Owner:江苏威鹰机械有限公司
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