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31results about How to "Reduce non-conformities" patented technology

Inert gas shielded welding process of aluminum alloy thick plate with thickness being over 12 mm

The invention discloses an inert gas shielded welding process of an aluminum alloy thick plate with the thickness being over 12 mm. The inert gas shielded welding process is characterized in that the process includes the following steps that (1) an aluminum alloy portion to be welded is machined into a Y-shaped groove or a double-V-shaped groove, a butt-joint connector mode is adopted, the machined groove or the two side surfaces of the groove are polished and cleaned; (2) preheating before welding is conducted on the aluminum alloy plate to be welded, the preheating temperature ranges from 80 DEG C to 100 DEG C, the preheating time ranges from 3 minutes to 5 minutes, and the interpass temperature is controlled in the range of from 110 DEG C to 130 DEG C; (3) inert gas shielded welding is adopted, and welding process parameters are selected; an ER5356 welding wire with the diameter being 4 mm is selected, the arc voltage ranges from 20 V to 22 V, the current ranges from 140 A to 150 A, the welding speed ranges from 400 mm / min to 500 mm / min, and the gas flow ranges from 12 L / min to 15 L / min; (4) in the welding process, a plurality of layers and steps of welding are adopted, and then natural cooling is conducted after welding. By means of the welding process, the welding process procedure can be conducted under the effective control, stability of the overall process and product quality can be guaranteed, the phenomenon of unqualified products is reduced, welding efficiency is high, and the welding defect rate is low.
Owner:WUHU CIMC RUIJIANG AUTOMOBILE

Preparation method for low-smoke halogen-free flame retardant material

The invention belongs to the technical field of the synthesis of composite materials and in particular relates to a preparation method for a low-smoke halogen-free flame retardant material. The preparation method for the low-smoke halogen-free flame retardant material comprises the following steps of: dehydrating aluminum hydroxide and enabling the dehydrated aluminum hydroxide to be compatible with a silane coupling agent to obtain a flame retardant; heating up and kneading the flame retardant, EVA (Ethylene-Vinyl Acetate) and other auxiliaries until the materials are heated up to 135 DEG C to 145 DEG C; extruding the kneaded material through a double-screw extruder and a single-screw extruder in sequence; and pelletizing by using an air-cooling mould surface to prepare the low-smoke halogen-free flame retardant material. According to the preparation method disclosed by the invention, the aluminum hydroxide particles can be enabled to be fully compatible with the EVA by adjusting the raw material ratio of the flame retardant material and controlling the temperature in the kneading process and the extruding process, so that the adding amount of the aluminum hydroxide is reduced and the flame retardant effect is ensured. Meanwhile, the pollution of the aluminum hydroxide dust is greatly reduced, the cross-linking reaction of the flame retardant and auxiliaries is more complete, and the strain rate, the elongation at break and the ageing resistance of the halogen-free flame retardant material are further improved.
Owner:HANGZHOU RONGRONG OPTICAL CABLE MATERIALS CO LTD

Production device and production process of organosilane crosslinked polyethylene insulated overhead insulation cable in one step

The invention discloses a production device and production process of an organosilane crosslinked polyethylene insulated overhead insulation cable in one step. The production device comprises a pre-feeding cylinder, a metering feeding cylinder, an extruding machine, a coupling agent metering pump and an accurate metering control device, wherein the outlet of the pre-feeding cylinder is communicated with the inlet of the metering feeding cylinder, a metering screw rod is arranged at the outlet of the metering feeding cylinder, the outlet of the metering feeding cylinder is communicated with a feeding hole of the extruding machine, the outlet of the coupling agent metering pump is communicated with the feeding hole of the extruding machine, the accurate metering control device is used for acquiring parameters of an extruding machine screw rod of the extruding machine and feeding back and controlling the output of the metering screw rod of the metering feeding cylinder and the output of the coupling agent metering pump. With the production device disclosed by the invention, the rotational speed of the screw rod of the extruding machine is acquired, a mixed material and a coupling agent are accurately metered, the production and the final extrusion of the insulation material onto a semiconductor can be completed in one time, and the production cost of the organosilane crosslinked polyethylene overhead insulation cable is greatly reduced.
Owner:FAR EAST CABLE +2

Hydrocracking product quality automatic control method and device and memory

The invention discloses a hydrocracking product quality automatic control method and device and a memory. The hydrocracking product quality automatic control method comprises the following steps: acquiring monitoring data of a hydrocracking system; unifying acquisition periods and acquisition time points of various monitoring data according to a preset data standard of the monitoring data; determining adjustable parameter items related to the product quality in the working condition data as automatic control parameter items; constructing modeling data; performing model training on the modelingdata according to a preset target variable and a preset independent variable to generate a product quality prediction model; taking key parameter items determined from the real-time monitoring data as input, and obtaining a prediction result of a preset product of the hydrocracking system through a product quality prediction model; and when the prediction result exceeds the preset range value, generating an adjustment scheme of the automatic control parameter item according to the prediction model. According to the invention, the working condition of the hydrocracking device can be kept in areasonable running state so that the condition that the product quality is unqualified can be effectively reduced.
Owner:CHINA PETROLEUM & CHEM CORP +1

10-12mm plate thickness aluminum and aluminum alloy tungsten inert gas (TIG) welding process

The invention discloses a 10-12mm plate thickness aluminum and aluminum alloy tungsten inert gas (TIG) welding process. The welding process is characterized by including the following steps that (1) a to-be-welded end face is cleaned in a mechanism mode, and then the mechanically cleaned surface is carefully wiped by organic solvent or cleaning agent to remove residual organic matters or metal dust; (2) butt welding is applied, a Y-shaped groove is designed at the position of a joint, the groove angle is 55-65 degrees, and the butt joint gap is 1-2mm; (3) TIG welding is applied, and welding process parameters are set, for example, the welding current is 280-300A, the protective gas flow is 16-18L/min, the tungsten electrode diameter is 5mm, the welding wire diameter is 4-5mm, and nozzle hole diameter of a welding gun is 14-16mm; (4) a welded position is preheated, the pre-heating temperature is 90-100 DEG C, and the preheating time is 30-40 seconds; (5) during welding, multi-layer multi-channel continuous welding can be applied, and the temperature among layers is controlled in a range from 170 DEG C to 210 DEG C. According to the 10-12mm plate thickness aluminum and aluminum alloy TIG welding process, the welding process can be performed under effective control, stable whole process and product qualities are guaranteed, and phenomena of unqualified products can be reduced.
Owner:WUHU CIMC RUIJIANG AUTOMOBILE

Conveniently-produced automobile tire vulcanizing machine

PendingCN107175839AFaster and more even heatingEasy to shapeTyresVulcanizationOperation safety
The invention discloses a conveniently-produced automobile tire vulcanizing machine. The machine comprises a base, an upright column and a rotating arm, wherein a lower heating plate is fixed on the base by threads; the lower heating plate is fixed with an upper laminated plate; an air inlet hole and an air outlet hole are symmetrically formed in the middle of the upper laminated plate; a side heating plate and the base are movably connected at the periphery of the lower heating plate; an inner circle of the side heating plate is welded with a movable mould; the left side of the base is fixed with the upright post by threads; the upper end of the upright post is movably connected with a rotating arm; the right side of the upright post is welded and fixed with a rotating arm oil cylinder; the rotating arm oil cylinder is movably connected to the rotating arm; the tail end of the rotating arm is fixed with an upper heating plate; and the lower surface of the upper heating plate is fixed with an upper laminated plate by threads. The conveniently-produced automobile tire vulcanizing machine is simple in structure, is convenient to use and is safe to operate; due to multi-directional plate, the tire can be heated in a vulcanizing process more quickly and uniformly; and the movable block is formed by the movable mould, the upper heating plate, the side heating plate and the lower heating plate, so that the operation of vulcanizing steps can be simplified, and the manufacturing cost is reduced.
Owner:盐城易宝路轮胎有限公司

Hydrocracking product quality automatic control method, device and storage

The invention discloses a hydrocracking product quality self-control method, device and memory, wherein the method includes the steps of: acquiring monitoring data of the hydrocracking system; unifying the collection period of various monitoring data according to the preset data standard of the monitoring data and collection time points; determine the parameter items that are related to product quality and can be adjusted in the working condition data as automatic control parameter items; construct modeling data; conduct modeling data based on preset target variables and preset independent variables Model training to generate a product quality prediction model; take the key parameter items determined from real-time monitoring data as input, and obtain the prediction result of the preset product of the hydrocracking system through the product quality prediction model; when the prediction result exceeds the preset range value , according to the prediction model to generate an adjustment scheme for automatic control parameter items. The invention can keep the working condition of the hydrocracking unit in a reasonable running state, and then can effectively reduce the unqualified product quality.
Owner:CHINA PETROLEUM & CHEM CORP +1

High-vacuum multi-station liquid adding system

The invention provides a high-vacuum multi-station liquid adding system, and relates to the field of liquid adding systems. The high-vacuum multi-station liquid adding system comprises a separation units, product stations, a medium conveying unit, an integrated flow divider, a vacuum unit and a monitoring system, wherein the medium conveying unit is communicated with the separation units through liquid inlet pipes, the separation units are communicated with the integrated diverter through liquid outlet pipes, the integrated diverter is communicated with the product stations through pipelines,the vacuum unit is communicated with the product stations through pipelines, and the number of the product stations and the number of the separation units are both multiple. The liquid adding system is reasonably designed, so the system realizes integrated automatic control, realizes controllable functions of automatically judging whether vacuum reaches the standard or not, accurately and quantitatively filling, separating, purifying, degassing and drying, can realize flexible use of multiple functions of automatic turn-off, opening, sealing, high-vacuum liquid filling and the like, is safe, reliable, convenient and quick, and greatly improves the operation efficiency.
Owner:浙江赛西自动化科技有限公司

Railway traction type railway ballast separating and shaping device

PendingCN113373742AEasy to push toConvenient push-to-side positionBallastwayGear driveGear wheel
The invention relates to the technical field of railway maintenance, and discloses a railway traction type railway ballast separating and shaping device which comprises a base, the right side of the lower surface of the base is fixedly connected with a connecting plate, the left side of the lower surface of the base is detachably connected with another connecting plate, and a plurality of sliding mechanisms are installed on the opposite sides of the two connecting plates. Supporting plates are fixedly connected to the front portion and the rear portion of the left side of the base correspondingly, a transverse plate is jointly placed on the upper surfaces of the two supporting plates, and the transverse plate is fixedly connected with the connecting plate through a long strip. When the designed device is used, a first gear drives a metal chain belt to rotate, a sliding block can rotate while moving along with the metal chain belt, the sliding block is embedded in a concentric-square-shaped plate, a fixed block in front of the concentric-square-shaped plate is embedded in a sliding groove, and the concentric-square-shaped plate can move leftwards and then move rightwards in the sliding block moving process; and the railway ballast at the high bulge position beside the rail can be conveniently pushed to one side position.
Owner:中国铁路西安局集团有限公司安康工务段

16-18mm plate thickness aluminum and aluminum alloy tungsten inert gas (TIG) welding process

The invention discloses a 16-18mm plate thickness aluminum and aluminum alloy tungsten inert gas (TIG) welding process. The welding process is characterized by including the following steps that an X-shaped groove is selected according to the plate thickness and a welding position, the front side included angle is 60 degrees, the reverse side included angle is 45 degrees, the truncated edge is 2-3mm, and the root gap is 0-3mm; greasy dirt, aluminum skimmings and oxidation films of to-be-welded positions in a range of 50mm of aluminum alloy plate end faces and edges are cleaned by acetone before welding so as to expose metallic luster; TIG welding is applied, and welding process parameters are set, for example, the welding current is 360-380A, the protective gas flow is 24-25L/min, the tungsten electrode diameter is 6mm, the welding wire diameter is 5-6mm, and nozzle hole diameter is 16-20mm; welded positions are preheated, the preheating temperature is 200-220 DEG C, and the preheating time is 0.5-1min; during welding, two operators synchronously perform manual TIG vertical position welding from bottom to top on outer surfaces and inner surfaces of workpieces respectively, a welding gun of the outer surfaces of the workpieces serves as a main gun to perform orderly welding gun left-right swinging and wire filling, and a welding gun of the inner surfaces of the workpieces assists in wire filling. By means of the 16-18mm plate thickness aluminum and aluminum alloy TIG welding process, the welding process can be performer under effectively control, stable whole process and products qualities can be guaranteed, and phenomena of unqualified products are reduced.
Owner:WUHU CIMC RUIJIANG AUTOMOBILE

Aluminum and aluminum alloy inert-gas shielded welding process suitable for plates of 8-12 mm thickness

The invention discloses an aluminum and aluminum alloy inert-gas shielded welding process suitable for plates of 8-12 mm thickness. The aluminum and aluminum alloy inert-gas shielded welding process comprises the steps of adopting flame cutting to cut a welding product so as to obtain 40-degree double-faced one-sided groove with welding joint ratio of 1:2 and ensuring that no grooves exist in the cutting face; sticking a protective film to the plate product, adopting acetone and a rotary file to remove oil stains, aluminum chippings and oxidation films at the positions to be welded, on the end face and edge of the aluminum alloy plate within 20 mm range and expose metal luster before welding, wherein no air bubbles exist in the protective film, the protective film is not bonded in a 50-100 mm range within the welding position; adopting inert-gas shielded welding; selecting corresponding aluminum alloy welding wires to perform welding according to material models of aluminum and aluminum alloy plates during welding, and continuing to perform welding without stop in the middle process. By means of the aluminum and aluminum alloy inert-gas shielded welding process, the process of the welding process can be effectively controlled, the whole process and product quality stability are ensured, disqualification phenomena are decreased, and the aluminum and aluminum alloy inert-gas shielded welding process is suitable for aluminum and aluminum alloy welding of the plates of 8-12 mm thickness.
Owner:WUHU CIMC RUIJIANG AUTOMOBILE
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