The invention relates to the technical field of
visual detection, in particular to a real-time
visual detection method and
system for
diamond wire fracture, and the method comprises the steps: receiving a detection instruction of
a diamond wire, starting
a diamond wire detection unit according to the detection instruction, setting a
cutting speed and a feeding speed, calculating the twisting deformation of the
diamond wire, and if the twisting deformation of the
diamond wire is not in a deformation range, determining that the diamond wire is broken; if yes, obtaining
a diamond wire vibration
signal, converting the diamond wire vibration
signal to obtain a diamond wire
frequency domain signal, calculating a signal
energy spectrum based on the diamond wire
frequency domain signal, obtaining a collection image set by using an image collection unit, obtaining an optimal
image based on the collection image set, calculating the wear degree, and performing signal
decomposition on the diamond wire
frequency domain signal; and obtaining a signal component set, calculating an energy value of the signal component set, calculating a
fracture risk value based on the wear degree and the energy value, and completing real-time
visual detection. The fracture detection capability in the diamond
wire cutting process can be improved, and the stability of the production process is ensured.