This invention provides a
chip flip-
chip packaging method. A first solder is applied to the solder windows of a
chip formed on a
wafer, fixing the first end of a solder post to the solder window. A curing agent is filled between the solder posts. The solder posts are then ground so that their second ends are on the same plane, and a solderable layer is formed on the end face of the solder posts before the curing agent is removed. The second end of the solder post is fixed to a frame or substrate coated with a second solder, forming a
potting gap between the second end of the solder post and the chip.
Epoxy resin is then filled into the
potting gap and encapsulates the chip. The
melting point of the first solder is higher than that of the second solder. This invention uses solder posts on the chip solder window to create a
potting gap between the chip and the frame or substrate. During a single
epoxy resin filling, the
epoxy resin flows directly into the potting gap and encapsulates the chip. Compared to processes requiring bottom filling with
adhesive, this reduces the number of filling operations, lowers
internal stress caused by varying degrees of curing of the
adhesive with different filling operations, thereby simplifying production steps and improving production efficiency.