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138results about How to "Improve defect detection rate" patented technology

Partial discharge comprehensive itinerant detector for high voltage electric power equipment

ActiveCN103278751ARealize the comprehensive detection of partial dischargeImprove defect detection rateTesting dielectric strengthTransformerElectric power equipment
The invention discloses a partial discharge comprehensive itinerant detector for high voltage electric power equipment. The partial discharge comprehensive itinerant detector for the high voltage electric power equipment is characterized by comprising a host and a sensor group connected with the host, wherein the sensor group comprises a transient state ground potential sensor, an ultrahigh frequency electromagnetic wave sensor, a non-contacting ultrasonic sensor and a contacting ultrasonic sensor; the transient state ground potential sensor is used for detecting a current pulse signal on the shell of the electric power equipment; the ultrahigh frequency electromagnetic wave sensor is used for detecting an electromagnetic wave signal transmitted from the inside of the electric power equipment; the non-contacting ultrasonic sensor is used for detecting an ultrasonic wave signal transmitted from the inside of the electric power equipment; the contacting ultrasonic sensor is used for detecting shell vibration caused by the ultrasonic wave signal transmitted from the inside of the electric power equipment; and the transient state ground potential sensor, the ultrahigh frequency electromagnetic wave sensor, the non-contacting ultrasonic sensor and the contacting ultrasonic sensor are all connected with the host. According to the partial discharge comprehensive itinerant detector, a transformer, a composite apparatus (gas insulated switchgear) and a switch cabinet can be conveniently subjected to partial discharge electrification detection, and the partial discharge comprehensive itinerant detector for the high voltage electric power equipment has the outstanding advantages of convenience in carrying the instrument, as well as quickness and intellectualization in detection.
Owner:STATE GRID CORP OF CHINA +2

Spiral welded pipe weld seam probe frame

The invention relates to a spiral welded pipe weld seam probe frame which comprises a rigid spindle, a flexible spindle, fixed wing plates and swing wing plates; the rigid spindle and the flexible spindle are arranged up and down in parallel; the plurality of fixed wing plates are sequentially connected on the rigid spindle serially; the flexible spindle comprises a plurality of spindles which are connected end to end through joints; each spindle joint is provided with a pair of swing wing plates; the spindle joints and the fixed wing plates and the rigid spindles are connected by radian regulating screw rods; the swing wing plates are arranged below the swing wing plates; and both side ends of each swing wing plate are respectively connected with both side ends of each fixed wing plate through traction mechanisms. The spiral welded pipe weld seam probe frame has the benefits that: (1) the flexible spindle is adopted, so that a probe and a weld seam can be fully closed, so as to reduce error; (2) the rigid spindle and the flexible spindle are arranged up and down in parallel, and the adjusted shapes are stable; (3) the radian of the flexible spindle is manually regulated by the radian regulating screw rod, and the adjustment is flexible; and (4) is structure is applicable to a plurality of probe models, and the defect defection rate can be greatly improved.
Owner:鞍山长风无损检测设备有限公司

Multi-dimensional probe holder for ultrasonic flaw detection of weld joint on spiral welded pipe

ActiveCN102435677AGood degree of bridgingReduce flaw detection errorMaterial analysis using sonic/ultrasonic/infrasonic wavesEngineeringMulti dimensional
The invention relates to the field of ultrasonic nondestructive test, particularly to a multi-dimensional probe holder for ultrasonic test of a weld joint on a spiral welded pipe. The invention is characterized in that: the multi-dimensional probe holder comprises a connecting seat, a horizontal beam, a flexible main shaft and probe clamping frames, wherein the connecting seat is arranged on the horizontal beam in a centering manner; a lifting cylinder is arranged in the groove-shaped connecting seat; the end part of the lifting cylinder is connected with the horizontal beam; the flexible main shaft is formed in a manner that more than three main shaft joints are hinged in sequence; the flexible main shaft is arranged below the horizontal beam and is connected with the horizontal beam by a central joint; adjusting screw rods are also arranged among the horizontal beam and other main shaft joints of the flexible main shaft; a probe clamping frame is arranged below each main shaft joint; and swing pins are arranged between the main shaft joints and the probe clamping frames. Compared with the prior art, the invention has the beneficial effects that: 1) the probe and the weld joint can be guaranteed to be fully bridged by the flexible main shaft, so that the test error is reduced; 2) the flexible main shaft takes a side swing joint as the first joint thereof, so that the probe and the weld joint can be bridged better; 3) the horizontal beam and the flexible main shaft are arranged in parallel up and down, so that stable shape and convenient regulation and control are realized.
Owner:鞍山长风无损检测设备有限公司

Ultrasonic detection method of ultrahigh-strength steel thin-wall spinning cylinder

The invention discloses an ultrasonic detection method of an ultrahigh-strength steel thin-wall spinning cylinder, comprising the following steps of: processing through-hole artificial defect comparison samples, carrying out initial sensitivity calibration on the basis, adding plate wave detection on the basis of the original single-transverse wave detection, respectively detecting in an axial direction and an annular direction, and then positioning defects by adopting a liquid-drip interference method. Compared with the traditional detection method, the method has the advantages of high processing precision of the artificial defect comparison samples, small error of initial sensitivity calibration, simultaneous detection of plate waves on the surface quality, the near surface quality and the inner quality of the ultrahigh-strength steel thin-wall spinning cylinder high defect detectable rate, rapid and accurate positioning and the like, solves the problems of high quality control difficulty of the ultrahigh-strength steel thin-wall spinning cylinder and unstable quality condition of a solid engine steel shell, can effectively ensure the quality of the ultrahigh-strength steel thin-wall spinning cylinder and improve the using safety and reliability of the solid engine steel shell.
Owner:国营江北机械厂

Phased array detection and evaluation method for austenitic stainless steel small-diameter pipe welding joint

The invention discloses a phased array detection and evaluation method for an austenitic stainless steel small-diameter pipe welding joint. The method comprises the steps of manufacturing a calibration test block; manufacturing a reference test block and a defect simulation test block; sectioning the defect simulation test block along the central axis, and carrying out metallographic structure analysis; establishing an anisotropic model, and determining an optimal acoustic beam incident angle; connecting a phased array instrument; carrying out sound velocity calibration and angle gain correction; establishing a welding joint model, and setting detection parameters; setting the detection sensitivity; verifying a detection process; assembling a scanning device; determining a detection area and carrying out surface treatment; applying a coupling agent, and scanning along the line; and conducting data analysis and evaluation. According to the method, the detection efficiency and precisionare improved, the detection quality of the austenitic stainless steel small-diameter pipe welding joint is guaranteed, and the radioactive source management risk and the detection cost are effectivelyreduced.
Owner:SHANDONG MECHANICAL ENG TESTING CO LTD

Single-sided bilateral multi-angle ultrasonic detection method for heterogeneous structure pattern pipe welds

The invention provides a single-sided bilateral multi-angle ultrasonic detection method for heterogeneous structure pattern pipe welds. The single-sided bilateral multi-angle ultrasonic detection method comprises the following steps: establishing a 3D model with two multi-angle ultrasonic probes and a to-be-tested pipeline having flange or elbow welds, and allowing two simulated ultrasonic probesto simulate sector scanning at two sides of the simulated welds; recording the positions of two simulated ultrasonic probes on the simulated to-be-tested pipeline; assembling the two multi-angle ultrasonic probes onto a multi-angle bilateral ultrasonic scanning device; carrying out equidistant linear scanning along the circumference of the to-be-tested pipeline, and collecting detection data of the weld at the same time; and analyzing the weld condition of the to-be-tested pipeline having the flange or elbow welds. According to the invention, through simultaneous transmission of multi-angle ultrasonic waves to welds, only equidistant linear scanning is carried out, so dependence on heterogeneous structure pattern and size is reduced, and the positions and sizes of defects in the welds arequickly identified and calculated; thus, higher detection rate and more visual results of weld defects are achieved, the quality detection of the flange and elbow welds are guaranteed, and work efficiency and defect detection capability are greatly improved.
Owner:SHANTOU DONGFANG ULTRASONIC TECH

Double-layer symmetrical differential plane eddy current detection sensor

The invention discloses a double-layer symmetrical differential plane eddy current detection sensor. An excitation signal is generated by a signal generator and sent to a power amplifier; after beingamplified by the power amplifier, the signal is connected to a bonding pad of the exciting coil through a lead; the exciting coil generates a primary magnetic field under the driving of an exciting signal; when the tested piece is in the primary magnetic field, the primary magnetic field generates eddy current on the surface of the tested piece; the flow direction of the eddy current at the defectpart is changed; because the vortex changes, a secondary magnetic field generated by the eddy current is changed; the magnetic flux which passes a detecting coil changes; the amplitude and the phaseof the coil are further detected to be changed; therefore, the induced voltage generated by the primary magnetic field and the induced voltage generated by the secondary magnetic field are input intothe signal processing circuit through the bonding pad of the detection coil, then amplitude and phase extraction is carried out, the collected detection signals are processed through the upper computer after amplification and filtering processing, and then defect information is accurately detected.
Owner:UNIV OF ELECTRONICS SCI & TECH OF CHINA +1

AMOLED (Active-Matrix Organic Light Emitting Diode) displayer, testing component thereof and defect testing method thereof

The invention discloses an AMOLED (Active-Matrix Organic Light Emitting Diode) displayer, a testing component of the displayer and a defect testing method of the displayer. The testing component comprises at least one odd switch, at least one even switch, a first switch circuit, a second switch circuit, and at least one signal source circuit, wherein the at least one odd switch is electrically connected with odd data lines of multiple data lines respectively, the at least one even switch is electrically connected with even data lines of multiple data lines respectively, the first switch circuit is electrically connected with the at least one odd switch and used for transmitting and controlling control signals for connecting and disconnecting the at least one odd switch, the second switch circuit is electrically connected with the at least one even switch and used for transmitting and controlling control signals for connecting and disconnecting the at least one even switch, and the at least one signal source circuit is used for receiving signals from a signal source respectively; each one of the at least one odd switch and the at least one even switch is electrically connected with one of the at lest one signal source circuit, so that signals are transmitted to the corresponding data line.
Owner:EVERDISPLAY OPTRONICS (SHANGHAI) CO LTD

High-speed rail fastener defect identification method based on heterogeneous image fusion

The invention relates to a high-speed rail fastener defect identification method based on heterogeneous image fusion, and belongs to the technical field of machine vision detection. The method comprises the following steps: S1, synchronously and dynamically acquiring a two-dimensional gray image G(x, y) of a high-speed rail fastener area and a two-dimensional depth image D(x, y) of a rail; S2, registering the two-dimensional grayscale image G(x, y) and the two-dimensional depth image D(x, y) to enable the two-dimensional grayscale image G(x, y) and the two-dimensional depth image D(x, y) to accurately correspond to the same position in the scene; S3, respectively carrying out feature extraction on the two-dimensional grayscale image G(x, y) and the two-dimensional depth image D(x, y) of the fastener area after registration; S4, performing feature mapping on features extracted from the two-dimensional grayscale image G(x, y) and the two-dimensional depth image based on metric learning,and fusing the mapped features; S5, inputting the fused features into an SVM classifier to realize classification of the fasteners. According to the invention, the defect detection rate of the fastener is improved, the omission ratio of the defective fastener is lower, the practicability is strong, and the method is worth popularizing.
Owner:NANCHANG INST OF TECH

TOFD detection verification method of large-scale spiral case welding seam

The invention relates to a detection method of a spiral case welding seam. The TOFD detection verification method of a large-scale spiral case welding seam comprises the following steps: step one, preparing a sample, determining spiral case defect acceptance standards and TOFD detection technological parameters; step two, performing a spiral case welding seam contrast test in which TOFD, UT and RT are performed respectively, that is, firstly performing TOFD, then performing UT and RT respectively after detection, and finally dissecting unqualified defects determined respectively so as to verify respective detection accuracy; step three, performing a welding test plate contrast test, that is, preparing welding defects of cracks, incomplete fusion, lack of penetration, dense pores, slag inclusion, and the like on a test plate, and performing a contrast test with reference to step two; step four, performing contrast test analysis, and verifying TOFD reliability according to the defect detection rates of the three methods. The invention forms a TOFD, RT, and UT contrast test method of large-scale spiral case welding seams, and can be successfully applied to the detection of power station unit spiral case on-site installation welding seams.
Owner:SHANGHAI BAOSTEEL IND TECHNOLOGICAL SERVICE

Ultrasonic flaw detection device for slewing ring bearings in wind power generation

The invention discloses an ultrasonic flaw detector for a wind-driven power-generating rotary support bearing, which comprises a power system, a roller part detection system, a tread detection system, a left side face detection system and a right side face detection system. The roller part detection system is used for detecting a roller part of an outer ring of a bearing needing surface detection, the tread detection system is used for detecting the outer surface of the bearing needing surface detection, the left side face detection system and the right side face detection system are used fordetecting the left side end face and the right side end face of the bearing needing surface detection, the tread detection system is arranged just below a workpiece, the left side face detection system and the right side face detection system are symmetrically arranged on the two sides of the workpiece, and the roller part detection system is arranged behind the left side face detection system. The device has high detection speed, high reliability and high degree of automation, and cracks and defects equivalent to flat-bottomed holes with the diameter phi greater than 1 on the roller surface,the tread and the two outer side faces of the wind-driven power-generating rotary support bearing can be effectively detected. Since the method of imaging detection is adopted, the quantification accuracy and the defect detection rate can be improved greatly.
Owner:NANCHANG HANGKONG UNIVERSITY

Aviation metal small diameter tube defect internal inspection probe and detection method

The invention discloses an aviation metal small diameter tube defect internal inspection probe and a method. The probe includes a disc coil and a circumferential rectangular coil group array that arefixed on a photosensitive resin coil skeleton together. The disc coil and the photosensitive resin coil skeleton are coaxial, rectangular coils in the circumferential rectangular coil group array areevenly arranged along the circumference, adjacent rectangular coils are in contact with each other, and the disc coil passes perpendicularly through the air field surrounded by each rectangular coil;the winding groups of the disc coil and the rectangular coils are respectively obtained by winding of three-core-wire groups, wherein each three-core-wire group comprises three side-by-side same-diameter copper core enameled wires; the winding group of each coil comprises three independent coils, a middle coil is an excitation coil, two side coils are detection coils, the two detection coils are connected in differential arrangement, and difference of induced voltage signals picked up by the two detection coils is taken as an output signal. The present invention also provides the detection method of the probe, and the detection method can detect aviation metal small diameter tube defects quickly and highly accurately, and has important engineering application value.
Owner:XI AN JIAOTONG UNIV

Adversarial network texture surface defect detection method based on abnormal feature editing

The invention belongs to the technical field of image processing, and particularly discloses an adversarial network texture surface defect detection method based on abnormal feature editing. The adversarial network texture surface defect detection method comprises the following steps of: acquiring defect-free good product images and corresponding defect images to form an image data set jointly; constructing an adversarial network which comprises a generator and a discriminator, wherein the generator is used for extracting image features, detecting abnormal features and then editing the abnormal features by using normal features to obtain a reconstructed image, and the discriminator is used for discriminating the good product images and the reconstructed image; training the adversarial network through using the image data set according to a pre-constructed optimization target, so as to obtain a reconstructed image generation model; and inputting an image to be detected into the reconstructed image generation model to obtain a reconstructed image corresponding to the image to be detected, and further acquiring the texture surface defects according to the image to be detected and thecorresponding reconstructed image. The adversarial network texture surface defect detection method has high detection precision for defects of different shapes, sizes and contrast ratios on differenttexture surfaces.
Owner:HUAZHONG UNIV OF SCI & TECH

Steam generator heat-transfer pipe ultrasonic inspection system

The invention relates to a steam generator heat-transfer pipe ultrasonic inspection system. The system comprises a probe assembly, a probe rotation device, a probe gate device and a conduit. The probe assembly comprises a probe clamper, several probes on the probe clamper and an ultrasonic cable connected to the ultrasonic probes. The probe rotation device comprises a sliding brush and a motor. The sliding brush comprises a motion part and a fixed part. An ultrasonic cable is partly connected to the motion part of the sliding brush. A motor output shaft is partly connected to the motion part of the sliding brush and drives the probe assembly to integrally move. The probe gate device is provided with a water supply pipe connector communicated with the interior of the probe gate device. The conduit goes through the probe gate device and is connected to the probe rotation device. Several cables and a water supply pipe are arranged in the conduit. One end of the cable is respectively connected to the fixed part of the sliding brush and the motor. One end of the water supply pipe is connected to the water supply pipe connector. The system realizes regular examination of a steam generator heat-transfer pipe matrix metal material and especially is a water immersion ultrasonic inspection system for detecting a pipe expanding transition region of a heat-transfer pipe and a pipe plate.
Owner:CHINA NUCLEAR POWER OPERATION TECH +1
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