This invention relates to a uniformly dense curved
polyurethane foam core material, its rotational foaming preparation method, and an antenna sandwich structure, belonging to the technical field of
polymer material foaming molding and
composite material structure manufacturing. In the key stage of the
polyurethane mixture foaming reaction, this invention drives the mold to rotate continuously and uniformly around the central axis of the
antenna surface, placing the liquid in a microgravity state where
centrifugal force and gravity are balanced, eliminating density stratification and preparing a curved
polyurethane foam core material with a
density difference ≤5%. This core material is then composited with a
fiber-reinforced
resin composite skin to obtain the antenna curved sandwich structure. This invention achieves near-net-shape forming through the conformal design of the mold cavity and the antenna reflector surface, and strengthens the
interface bonding by setting a film reinforcement layer between the
skin and the core material. This invention effectively improves the surface accuracy stability and
electrical performance consistency of the antenna reflector surface, and has the advantages of simple process, low cost, and wide applicability.