The invention discloses a modeling method for judging the
cutting force of an orthogonal turn-milling
machining end face on the basis of boundary conditions. The method includes the five steps of firstly, establishing a tool coordinate
system; secondly, dividing the tool end face into a plurality of microelements in the radial direction; thirdly, judging whether the microelements participate in
cutting or not through the boundary conditions; fourthly, obtaining thickness of cuttings, and calculating the microelement
cutting force on the basis of the thickness; fifthly, adding the
cutting force on all the microelements participating in cutting to obtain the total
cutting force. By means of the method for judging the cutting state of the microelements through a united boundary condition equation, the
disadvantage that in the prior art, when the orthogonal turn-milling
machining end face blade
cutting force is predicted, the cutting progress needs to be divided into
multiple stages to be discussed is avoided; due to the fact that the influences of
jumping are taken into consideration, the prediction effect is more accurate. The expression is simple and easy to understand, the complex characteristic angle calculation is omitted, and the modeling method is suitable for development of
virtual machining simulation systems and has good application aspects.