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This invention relates to the field of magnesium alloy smelting technology, and in particular to a smelting process and apparatus for a semi-solid non-dendritic slurry of rare earth AS-based magnesium alloy. Using AS magnesium alloy as the base material and a Ce-La-Nd ternary rare earth mixture as the rare earth modifier, the process involves vacuum melting, electromagnetic stirring, and stepped cooling to obtain an ingot. A three-dimensional curve is plotted based on the JMAK equation to determine the critical temperature. Using a rheological casting apparatus, through internal cooling gradient, stirring-assisted slurry preparation, and ultrasonic-assisted isothermal treatment, combined with three-level quality judgment and defect closed-loop adjustment, a slurry with controllable liquid phase content, fine and rounded grains, and uniform rare earth distribution is prepared. The process exhibits high repeatability and meets the requirements of high-end semi-solid forming.