The invention relates to a working
condition monitoring and fault diagnosis method for
mechanical equipment. The method includes the steps that (1), vibration signals are collected; (2), primitive segmentation is performed on the signals; (3), the signals are separated and classified; (4), parameter statistics is performed on the separated signals; (5), two-
parameter distribution displaying is performed, wherein all kinds of separated signals are displayed on a two-parameter plane in a
scatter plot mode; (6), a motion state matrix is established; (7), by the utilization of the motion state matrix established in the step6, actual measurement vibration
signal statistics and
equipment state qualitative recognition are performed; (8), a quantitative relation model among the working state, working parameters and separation
signal time domain statistics results is established; (9), in the real-time monitoring process, the separation
signal time domain parameter statistics results are substituted into the quantitative relation model established in the step8, so that quantitative predication and fault quantitative diagnosis performed on the working parameters are achieved. Through a simple
signal monitoring device low in cost, data are collected, and the working conditions of the
mechanical equipment are monitored and recognized in real time. By the adoption of the
simple algorithm, qualitative diagnosis performed on faults and quantitative predication performed on the working condition parameters are achieved, so that conditions are created for state monitoring and scientific fault quantitative diagnosis of the
mechanical equipment.