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58results about How to "Increase monomer dissociation" patented technology

Calcified-carbonized high-iron red mud recycling iron and tailings cementation method

The invention relates to a calcified-carbonized high-iron red mud recycling iron and tailings cementation method which comprises the process steps of (1) drying and dewatering high-iron red mud treated through a calcification-carbonization method; (2) grinding a slag former and red mud mixture, directly spraying and blowing to a vortex center of a vortex stirring smelting reduction high-temperature furnace without sintering, and rolling into a molten pool; (3) carrying out vortex stirring in the molten pool at 1300 to 1600 DEG C, and meanwhile, feeding a gas-state reducing agent for reducing for 10 to 60min; (4) obtaining reduced molten iron and a melted slag, and carrying out overflow separation; (5) adding ferrochrome and ferromanganese into the molten iron, and smelting into wear-resisting cast iron; (6) adjusting compositions of the melted slag in the vortex stirring high-temperature furnace so as to enable the melted slag to meet the cement requirement; and (7) cooling, crushing and grinding the melted slag so as to directly obtain a cement clinker. According to the calcified-carbonized high-iron red mud recycling iron and tailings cementation method provided by the invention,the utilization rate of the red mud is 100 percent, and the extraction rate of the iron is more than 90 percent.
Owner:NORTHEASTERN UNIV

Complex copper-lead ore beneficiation separation method adopting middling returning and regrinding technology

InactiveCN101961682AFully dissociatedSolve separation technical problemsFlotationCopperMaceral
The invention relates to a complex copper-lead ore beneficiation separation method adopting a middling returning and regrinding technology, comprising the following steps of: carrying out ore grinding on raw ores, and then carrying out copper roughing; carrying out copper choiceness by adopting flotation on rough concentrates obtained through the copper roughing; and carrying out copper scavenging on tailings obtained through the copper roughing. The complex copper-lead ore beneficiation separation method is characterized in that in the copper-lead separation process of the copper choiceness, middling chosen in a first copper choiceness process is returned to a first copper scavenging process, and the middling chosen in a second copper choiceness process and the middling chosen in a third copper choiceness process are intensively returned to the copper roughing process, therefore, the influence of impurities on grades is prevented, and the purpose of enhancing the grades of the copper concentrates is achieved; in the copper scavenging process, concentrates subjected to primary choiceness are reground, and ore charges are conveyed to the copper choiceness process to form selective milling after regrinding, thereby not only enhancing the dissociation degree of copper-lead ores but also preventing overgrinding, and enabling the copper concentrates to obtain higher recovery rate.
Owner:BAIYIN NONFERROUS GROUP +1

Coarse and fine separation-gravity concentration-magnetic separation combined beneficiation process for processing Anshan type iron ores

The invention relates to a coarse and fine separation-gravity concentration-magnetic separation combined beneficiation process for processing Anshan type iron ores. The process comprises fine crushing, one-stage closed loop ore grinding, coarse and fine grading, gravity concentration and magnetic separation. The process is characterized in that the process is improved such that fine-crushing-ball-milling-grading flows are replaced by roll milling-ball-milling-grading flows; an edge tail product of a coarse screw is added into a fine grain product for selection; pre-grading before a regrind mill is cancelled; and two-stage continuous weak magnetic separation is adopted for the processed fine grain product for taking the concentration, and a reverse flotation operation is replaced by a finegrain gravity concentration operation subsequently. The grade of raw ores is 27-31%, the final concentrate grade is 66.5-67.3%, and the final tailing grade is 7-8.5%. The process has the advantages that 1) the ore grinding efficiency is improved and the machine-hour is increased; 2) the edge of the coarse screw is classified in fine grain product treatment, so that the loss of magnetic fine iron ores in scavenging is reduced; 3) qualified concentrate is yielded by two-stage weak magnetic separation, so that the production cost is lowered; and 4) reverse flotation is replaced by fine grain gravity concentration, so that the agent cost and the ore pulp warming energy consumption are saved.
Owner:ANSTEEL GRP MINING CO LTD

A method for controlling the crystallization phase of molten titanium slag

The invention relates to a method for adjusting and controlling a melt separation titanium slag crystallization phase. According to the method, the components of titanium slag are adjusted and controlled to comprise, by weight, 40-70% of TiO2, 4-18% of MgO, 4-18% of Al2O3 and a reducer, wherein the weight ratio of the reducer to TiO2 is 0.01-0.15; and the titanium slag is heated to be melted, after complete reacting, the temperature is decreased to be 1300-1500 DEG C at the speed rate of 0.1-20 DEG C / min for quenching treatment so as to obtain the melt separation titanium slag. According to the method for adjusting and controlling the melt separation titanium slag crystallization phase, through adjusting and controlling over the components and controlling over the crystallization process,anosovite becomes a sole precipitated phase of the melt separation titanium slag, the TiO2 grade of an anosovite titanium-rich phase in the melt separation titanium slag is high, the grain size is large, the mineral phase structure is compact, the single separation degree is high, and after subsequent treatment, the high-grade titanium slag with the TiO2 grade being 76% or above can be obtained. According to the method for adjusting and controlling the melt separation titanium slag crystallization phase, the requirement of a sulfate process titanium dioxide technique for the titanium slag grade is met, and the method is suitable for industrialized application.
Owner:INST OF PROCESS ENG CHINESE ACAD OF SCI

Method for recovering iron and titanium from high-iron high-titanium red mud and carrying out direct cementation

The invention provides a method for recovering iron and titanium from high-iron high-titanium red mud and carrying out direct cementation. The method includes the following steps that (1), the raw material, namely the high-iron high-titanium red mud treated with a carbonization-carbonization method is prepared; (2), a dewatered raw material is obtained after drying; the dewatered raw material, a solid-state carbonaceous reducing agent and a slagging former are mixed into a mixture, the mixture is spray-blown to the vortex center of a vortex stirring high-temperature furnace, and vortex stirring reducing is carried out; (3), molten iron formed after reducing is separated from titanium-containing molten slag; ferrochromium and ferromanganese are added into the molten steel, and a wear-resistant cast iron product is prepared; and (4), titanium-containing components in the titanium-containing molten slag are enriched to form a titanium-containing phase, and the titanium-containing phase isseparated from residual slag; the components of the residual slag are adjusted, so that the residual slag meets the requirements of cement clinker, and breaking and grinding are carried out. By meansof the method, iron and titanium can be comprehensively recovered, the recovery rate of titanium can reach 60% or above, and the utilization rate of the red mud reaches 100%.
Owner:NORTHEASTERN UNIV

Beneficiation method capable of recycling valuable metal from tin magnetic pyrite

The invention discloses a beneficiation method capable of recycling valuable metal from tin magnetic pyrite. The method comprises graded ore grinding work, magnetic separation work, thick flotation work and reselection work. The method has the beneficial effects that a bar grinding machine is adopted to grade ground ore in advance, over pulverizing of tin stone can be reduced, the single separation degree of the tin stone can be increased, and the precondition is provided for effective recycling of the tin stone; secondly, magnetic separation is adopted to remove the magnetic pyrite with the large proportion and the higher iron containing rate, floatation is adopted to remove the magnetic pyrite with the large proportion and the higher sulphur containing rate, disturbance of heavy mineral is reduced, and the advantage is created for subsequent reselection and separation of tin stone; thirdly, the middling re-grinding and reselection flow is adopted, energy consumption of ore grinding can be reduced, over pulverizing of the tin stone is reduced, the single separation degree of tin stone can be improved, the cost is low, and industrial production is easily achieved; fourthly, secondary pollutions in the production process are not needed, and the method is friendly to the environment.
Owner:KUNMING METALLURGY INST

Ball grinder accurate ball loading method

The invention relates to a method for accurately loading and replenishing balls in a ball mill, which belongs to the technical field of ore crushing and fine grinding. According to the purpose of ore grinding, this accurate and convenient method of filling balls is proposed, including: measuring the mechanical parameters of the ore to be ground; screening and analyzing the new feed ore and sand return of the mill, and calculating the full feed The ore particle size is composed and grouped; the ball diameter value required by each group of ore particles is calculated using the ball diameter semi-theoretical formula; the ball ratio of the balls initially loaded in the mill is determined according to the ore particles of each group and the required ball diameter to be ground; Draw the positive cumulative characteristic curve of the particle size of the ball charge, and then obtain the ball diameter and the proportion of the ball to be added accurately from the graph. Applying this method to replenish balls, due to the precise ball diameter, reasonable proportion and simple method, increases the output per hour of the mill, improves the quality of the grinding product, reduces the power consumption of the ball, and increases the dissociation degree of the grinding product monomer. The beneficiation recovery rate and concentrate grade have also been improved.
Owner:KUNMING UNIV OF SCI & TECH +2

Copper-molybdenum separation method for low-grade copper-molybdenum ore with consideration of backwater utilization

PendingCN114210465AGood separation resultReduce dosageFlotationSodium acetateSodium hydrosulfide
The invention provides a low-grade copper-molybdenum ore copper-molybdenum separation method giving consideration to backwater utilization, which comprises the following steps: carrying out copper-molybdenum bulk flotation on copper-molybdenum ore to obtain copper-molybdenum bulk concentrate and tailings; the tailings are subjected to concentration and filter pressing, and low-water-content tailings are obtained; and the copper-molybdenum bulk concentrate is concentrated, pulp mixing is conducted, then copper-molybdenum separation operation is conducted, and molybdenum concentrate and copper concentrate are obtained. According to the invention, sodium hydrosulfide and sodium thioglycollate are combined for use, so that the use amount of sodium hydrosulfide is greatly reduced; a pulp mixing and stirring barrel is arranged before the copper-molybdenum separation operation, the concentration of floating pulp is stabilized, meanwhile, sodium hydrosulfide is adopted for adjusting the potential of the pulp, and through the modes of sodium hydrosulfide reagent removal, high-concentration concentration reagent removal, aeration reagent removal, stirring friction washing and the like, residual reagents in the copper-molybdenum mixing operation in the pulp are reduced. According to the method provided by the invention, copper and molybdenum can be well separated.
Owner:TIBET HUATAILONG MINING DEV

Single-roller high-pressure and high-frequency vibrating roller milling crusher

The invention relates to a single-roller high-pressure and high-frequency vibrating roller milling crusher which comprises a roller milling crusher main piece, a drive device, a stand, a feeding funnel and a guide plate; the roller milling crusher main piece is installed on the stand and is connected with the drive device and hydraulic devices. The single-roller high-pressure and high-frequency vibrating roller milling crusher is characterized in that the roller milling crusher main piece comprises two bearing seats which are arranged on stand rails respectively, an extrusion roller which is installed on the bearing seats, a fixed extrusion plate which is slantingly arranged on the surface of the extrusion roller correspondingly, and high-frequency vibration exciters which are installed onthe two sides of the bearing seats respectively and perform vibration in a horizontal direction; the bearing seats are connected with the hydraulic devices through springs respectively; the extrusionroller is connected with the drive device through a center axis. The single-roller high-pressure and high-frequency vibrating roller milling crusher has the advantages that 1) the fixed extrusion plate replaces a fixed roller of a high-pressure roller mill, and the equipment cost is lowered; 2) the high-frequency vibration exciters on the bearing seats enable the crushing effect to be better; 3)the springs for connecting the bearing seats with the hydraulic devices respectively enable equipment to be strong in adaptability and reliable in performance.
Owner:MCC NORTH (DALIAN) ENG TECH CO LTD

Grinding method for improving quality of copper concentrate and reducing impurities

The invention relates to a grinding method for improving the quality of copper concentrate and reducing impurities, belonging to the technical field of non-ferrous metal mineral processing. In order to solve the problem that the monomer dissociation effect of the existing grinding method is not good, high impurity content in the copper concentrate, the grinding method includes the steps of inputting copper ore into a ball mill to perform rough grinding under the action of a rough grinding medium, inputting the roughly ground product into a hydrocyclone for classification, making settling sandreturn to the ball mill for further rough grinding, enabling the ore particles with certain particle size to enter a pulp stirring tank with the overflow of the hydrocyclone, making the particles enter a roughing flotation machine after stirring for roughing, and obtaining copper rough concentrate after roughing and enabling the copper rough concentrate to enter a horizontal sand mill for fine grinding under the action of fine grinding medium, wherein 80% of the copper concentrate product has particle size less than 25 [mu]m. The invention improves the degree of monomer dissociation, obtains copper concentrate with copper > 25%, silicon < 10% and aluminum < 2%, effectively reduces the content of silicon and aluminum impurities in the copper concentrate, improves the concentrate quality andincreases the product benefit value.
Owner:HEILONGJIANG DUOBAOSHAN COPPER LTD

Grinding and separating process for producing pellet ore raw material fine iron powder

The invention relates to a grinding and separating process for producing pellet ore raw material fine iron powder. The grinding and separating process is characterized by comprising the following steps: the fineness of a first-stage graded overflow product is increased to be more than or equal to 70%; and first-stage magnetic separation concentrate is treated through the following process steps that 1, coarse and fine grading is conducted, specifically, the first-stage magnetic separation concentrate is divided into undersize products and oversize products through a high-frequency fine screen; 2, the undersize products are treated through a JCTN refining and impurity reducing magnetic separator, and second-stage magnetic separation concentrate I is obtained; and 3, the oversize products are treated through second-stage closed circuit grinding and second-stage magnetic separation operation II to obtain second-stage magnetic concentrate II, and second-stage magnetic separation concentrate I and the second-stage magnetic separation concentrate II are combined to obtain fine iron powder. Compared with the prior art, the method has the advantages that: 1) the fine iron powder meets the pellet requirements, the grade TFe is larger than or equal to 67%, the fineness -0.074 mm particle content is larger than or equal to 90%, and 2) excessive grinding is reduced, the metal recovery rate is increased, energy is saved, consumption is reduced, and the production cost is reduced.
Owner:MCC NORTH (DALIAN) ENG TECH CO LTD

A New Method of Reverse Flotation Separation, Grinding and Separation

InactiveCN102259065AIncrease monomer dissociationIncrease Concentrate ProductionFlotationMineral flotationEngineering
The invention relates to the technical field of beneficiation of lean hematite, in particular to a new method for flotation, regrinding and re-election, which includes one-stage roughing, one-stage beneficiation, and three-stage sweeping operations, and the concentrate of one-stage roughing operation is fed into The tailings of one stage of selection operation and one stage of roughing operation are fed into one stage of sweeping operation, and the fine tailings of one stage of selected middle ore return to one stage of roughing operation, the concentrate of one stage of concentration operation is flotation concentrate, and the tailings are fed The second-stage sweeping operation, the second-stage sweeping concentrate is returned to the first-stage sweeping operation, the tailings are fed into the third-stage sweeping operation, the third-stage sweeping concentrate is returned to the second-stage sweeping operation, and the first-stage sweeping operation The concentrate is re-grinded to greatly increase the monomer dissociation degree of the concentrate in the first stage of scavenging operation, and the re-grinded product returns to the original flotation process for further separation. Minerals are more fully sorted, which reduces the amount of medium ore circulation in each operation of flotation, and makes the flotation circuit form a virtuous circle. The grade of flotation concentrate is improved, the grade of flotation tailings is reduced, and the metal recovery rate is improved.
Owner:ANSTEEL GRP MINING CO LTD

Beneficiation method for efficiently recycling low-grade copper-bearing lava magnetite

The invention discloses a beneficiation method for efficiently recycling low-grade copper-bearing lava magnetite. The beneficiation method comprises the following steps: smashing; grinding and performing spiral grading on smashed ores; enabling graded fine ores to be subjected to medium-strong magnetic separation, so as to obtain crude iron ores and tailings; performing rotational flow grading on the crude iron ores, so as to obtain fine ores and crude ores; enabling the fine ores to be subjected to series-connected 2-3 sections of low intensity magnetic separation, so as to obtain fine iron ores I and tailings I; enabling the crude ores to be subjected to second-stage grinding and spiral grading, enabling the fine ores to be subjected to rotational flow grading, and returning the crude ores to the second-stage grinding; stirring and mixing the tailings with medium-strong magnetic property and a chemical, and performing primary flotation, so as to obtain crude copper ores and tailings; enabling the crude copper ores to be subjected to series-connected 2-3 sections of fine separation and precipitation, so as to finally obtain fine copper ores; performing strong magnetic separation on tailings obtained after primary flotation, so as to obtain crude iron ores and tailings II; performing shaking table scavenging on the crude iron ores, so as to obtain fine iron ores II and tailings III. According to the invention, the ore grinding amount is less, the mineral monomer separation is sufficient, the resource recovery capability is strong, and the ore concentrate grade is high.
Owner:YUXI DAHONGSHAN MINING

Complex copper-lead ore beneficiation separation method adopting middling returning and regrinding technology

The invention relates to a complex copper-lead ore beneficiation separation method adopting a middling returning and regrinding technology, comprising the following steps of: carrying out ore grinding on raw ores, and then carrying out copper roughing; carrying out copper choiceness by adopting flotation on rough concentrates obtained through the copper roughing; and carrying out copper scavenging on tailings obtained through the copper roughing. The complex copper-lead ore beneficiation separation method is characterized in that in the copper-lead separation process of the copper choiceness,middling chosen in a first copper choiceness process is returned to a first copper scavenging process, and the middling chosen in a second copper choiceness process and the middling chosen in a thirdcopper choiceness process are intensively returned to the copper roughing process, therefore, the influence of impurities on grades is prevented, and the purpose of enhancing the grades of the copperconcentrates is achieved; in the copper scavenging process, concentrates subjected to primary choiceness are reground, and ore charges are conveyed to the copper choiceness process to form selective milling after regrinding, thereby not only enhancing the dissociation degree of copper-lead ores but also preventing overgrinding, and enabling the copper concentrates to obtain higher recovery rate.
Owner:BAIYIN NONFERROUS GROUP +1
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