30results about How to "Increased ferrite content" patented technology

The invention discloses a melting process for producing synthetic cast iron by utilizing SiC carburizing siliconizing, which produces the synthetic cast iron by taking scrap steel, pig iron and cast iron returns or scrap steel and cast iron returns as the main raw materials in an induction furnace by utilizing SiC as an carburizing siliconizing agent, wherein the addition of SiC is 0.5-3%, and thegranularity is 6-20mm; SiC is added to a hearth before melting or is added during the melting process, or the two modes cooperate to be used. The invention utilizes SiC to replace the pig iron and silicon iron carburizing siliconizing to reduce the pig iron and silicon iron so as to reduce the cost, and meanwhile, the tendency of the molten iron chill and the reverse chill of the produced synthetic cast iron is small; the dimensions of graphite pebbles in produced nodular cast iron are small, the sphericity or roundness is high, the content of ferrite is high, and the roughness of the nodularcast iron is improved; the organization of produced grey cast iron is refined, and the mechanical property and the abrasion resistance are obviously improved. The invention can be used for producingvarious trademarks of grey cast iron, nodular cast iron and alloy cast iron.

The invention relates to the technical field of manufacturing of wind-power generating equipment, in particular to a wind-power equipment casting and a manufacturing method thereof. The wind-power generating casting comprises the following chemical components in percentage by mass: 3.60-3.80 percent of C, 2.2-2.4 percent of Si, less than 0.25 percent of Mn, 0.006-0.015 percent of K, 0.006-0.015 percent of Na, 0.008-0.015 percent of Bi, 0.015-0.028 percent of Sb, 0.002-0.004 percent of Sr, 0.035-0.055 percent of Ba, 0.035-0.055 percent of Ca, 0.030-0.050 percent of Al, 0.032-0.055 percent of Mg, less than 0.03 percent of P, less than 0.01 percent of S and the balance of Fe. In the method, an electric furnace is adopted for smelting, and low-manganese waste steel and graphite are added instead of cast iron, supplementary iron and carbon for serving as major raw materials; for further improving the performance of the wind-power casting, a small quantity of micro-alloy elements such as bismuth, antimony, potassium, sodium, strontium, calcium, barium, aluminum and the like are added, so that the graphite is refined, the spheroidizing effect of the graphite is improved, and the effect of preventing degraded spheroidization is achieved; spheroidizing treatment with pure magnesium is performed; and inoculation treatment is performed by using a ferrite spheroidal graphite cast iron inoculant before casting. The wind-power equipment casting has the advantages of simple and convenient production process, low cost, high intensity and high toughness at room temperature and low temperature.

The invention discloses a production method for reducing the hardness of X80M-grade pipeline steel. Through a high-temperature rolling process, reasonable adjusting of phosphorus removal process and perfecting of rolling schedule, a laminar flow cooling process is optimized, a hybrid tissue structure is obtained, wherein the edge of the hybrid tissue structure is mainly made of quasi-polygonal ferrite, and the core of the hybrid tissue structure is mainly made of acicular ferrite, bainite and a small amount of martensite and austenite islands, it is ensured that the Wechsler hardness value ofthe surface and the section of a steel plate is stabilized within 220, the performance requirements for the steel plate are ensured, and economic benefits are remarkable.

The invention discloses an inoculating agent for thin-walled ferrite nodular cast iron. With the total weight of the inoculating agent for the thin-walled ferrite nodular cast iron being 100%, the inoculating agent for the thin-walled ferrite nodular cast iron comprises, by weight, 68-70% of Si, 2-4% of RE, 1-2% of Sr, 0.3-0.8% of Bi, 1.0-3.0% of Ca, 2.0-4.0% of Ba, 0.3-0.5% of Al and the balanceFe. The obtained thin-walled ferrite nodular cast iron has the functions of promoting graphite nucleation, reducing chilling tendency, increasing the number of the nodular cast iron and improving theintegrity of the nodular cast iron, the ferrite content can be remarkably improved in a casting state, and the elongation and strength of the nodular cast iron are improved.

The invention provides heavy-duty locomotive wheel steel resistant to surface contact fatigue and a wheel production method. Components of the wheel steel comprise 0.60%-0.67% of C, 0.15%-1.00% of Si, 0.60%-0.90% of Mn, 0.04%-0.15% of V, 0.10%-0.25% of Cr, not larger than 0.040% of Al, not larger than 0.015% of Als, (70-100) * 10 <-4 >% of N, not larger than 0.003% of Ti, not larger than 0.020% of P, not larger than 0.015% of S and the balance Fe and inevitable impurity elements. In wheel production, the austenitizing soaking temperature is 30-50 DEG C higher than the conventional heating temperature, and the holding time of the soaking section is not shorter than 1.5 h. Compared with the prior art, the surface contact fatigue resistance of the wheel is obviously superior to that of a traditional locomotive wheel, the non-planned turning repair frequency of the wheel is reduced, and the service life of the wheel is prolonged.

The invention discloses a melting process for producing synthetic cast iron by utilizing SiC carburizing siliconizing, which produces the synthetic cast iron by taking scrap steel, pig iron and cast iron returns or scrap steel and cast iron returns as the main raw materials in an induction furnace by utilizing SiC as an carburizing siliconizing agent, wherein the addition of SiC is 0.5-3%, and the granularity is 6-20mm; SiC is added to a hearth before melting or is added during the melting process, or the two modes cooperate to be used. The invention utilizes SiC to replace the pig iron and silicon iron carburizing siliconizing to reduce the pig iron and silicon iron so as to reduce the cost, and meanwhile, the tendency of the molten iron chill and the reverse chill of the produced synthetic cast iron is small; the dimensions of graphite pebbles in produced nodular cast iron are small, the sphericity or roundness is high, the content of ferrite is high, and the roughness of the nodular cast iron is improved; the organization of produced grey cast iron is refined, and the mechanical property and the abrasion resistance are obviously improved. The invention can be used for producingvarious trademarks of grey cast iron, nodular cast iron and alloy cast iron.

The invention relates to the technical field of oil casings and particularly discloses an N80 steel grade oil casing and a preparation method thereof. The N80 steel grade oil casing comprises the following elemental compositions of, by weight, 0.26-0.30% of C, 0.15-0.35% of Si, 1.35-1.45% of Mn, 0.06-0.08% of V, 0.10-0.30% of Cr, 0.02-0.04% of Al, less than or equal to 0.002% of S, less than or equal to 0.01% of P, less than or equal to 0.01% of N, less than or equal to 0.005% of Ti, less than or equal to 0.08% of Ni, less than or equal to 0.08% of Cu, less than or equal to 0.01% of Mo, less than or equal to 0.01% of Nb and the balance Fe and inevitable impurity elements, wherein Mn / C is greater than or equal to 4. According to the N80 steel grade oil casing provided by the invention, an alloy composition system is simple, and the N80 steel grade oil casing has high strength and high toughness by reasonably controlling the elements of C, Mn, Cr and V.

The invention discloses high-hardness corrosion-resistant cast stainless steel for fluid transportation. A stainless steel casting comprises the following chemical components in percentage: equal to or less than 0.03% of C, equal to or less than 1% of Si, equal to or less than 2% of Mn, equal to or less than 0.03% of S, equal to or less than 0.04% of P, 25-28% of Cr, 4-6% of Ni, 4-8% of Mo, 0-5% of Cu, 0-0.3% of N and the balance of Fe and unavoidable impurities, wherein the range of Mo / Ni is 0.75-1.5, and PREN=(Cr+3.3*Mo+16*N) is equal to or greater than 41. The manufacturing process flow isas follows: smelting, casting, solid solution and hardening treatment; through ingredient improvement, a texture is obtained, and the content of solid solution state ferrite of the texture is far greater than that of common duplex stainless steel; the phase proportion requirement of the duplex stainless steel is 30%-70%; and the content of ferrite of the high-hardness corrosion-resistant cast stainless steel is equal to or greater than 70%, so that the hardness of the stainless steel is greatly improved; and the corrosion resistance and high hardness performance are further realized through the smelting, casting, solid solution and hardening treatment.

The invention discloses a machining tool for a spherical plate. The tool comprises an upper mold and a lower mold, wherein the lower mold comprises a lower columnar structure defined through welding connection of sides of at least three lower rib plates and a seat plate arranged at the bottom of the lower columnar structure; a machining concave end surface is arranged at the top of the lower columnar structure, and the curve of the machining concave end surface is consistent with the radian of a curved surface of the to-be-machined spherical plate; the upper mold comprises an upper columnar structure defined through welding connection of sides of at least three upper rib plates and a top plate arranged at the top of the upper columnar structure; and a machining convex end surface is arranged at the lower end of the upper columnar structure and is matched with the machining concave end surface in radian. The smooth degree of the appearance of the plate can be guaranteed with the tool, assembly, electric welding and polishing in following processes can be reduced, the manufacturing period of the spherical plate can be shortened, and the manufacturing cost of the spherical plate can be saved.

The application provides a non-quenched and tempered steel for a crankshaft, a crankshaft forging and a preparation process thereof, which belong to the technical field of non-quenched and tempered steel. Non-quenched and tempered steel by weight percentage: C 0.36‑0.39%, Si 0.50‑0.65%, Mn 1.35‑1.50%, P 0‑0.030%, S 0.040‑0.055%, Cr 0‑0.25%, Mo 0‑0.20 %, Al 0‑0.03%, N 0.010‑0.020%, carbon equivalent Ceq=0.75‑0.81%. The hardenability of non-quenched and tempered steel is: J5mm 47‑52HRC, J9mm 35‑42HRC, J13mm 30‑36HRC; tensile strength ≥ 760MPa; elongation A ≥ 14%; band structure ≤ 2.0; Brinell hardness is 220‑250HBW, suitable for making crankshaft forgings.

The invention discloses a method for controlling the phase proportion of a two-phase corrosion-resistant layer on the surface of carbon steel. Austenitic deposited metal is used as a transitional isolation layer; high-current and high-efficiency arc surfacing welding is performed with high-chromium and high-nickel stainless steel electrodes to form a filling layer, that is, corrosion-resistant surfacing welding of superalloyed austenite-ferrite dual-phase structure During the surfacing process, the interlayer temperature is controlled below 120°C; the cover surface is surfacing with low-current argon tungsten arc welding to form a cover layer; after the surfacing welding is completed, post-weld heat treatment is not required; 24 hours after welding Conduct penetrant flaw detection, and use a ferrite tester to measure the ferrite content. The welding method provided by the invention can form an approximately equal-proportion dual-phase corrosion-resistant surfacing layer, and does not require heat treatment after welding, which can simplify the processing technology and reduce the manufacturing cost.

The invention belongs to the technical field of cold-rolled dual-phase steel preparation, and relates to a cold-rolled dual-phase steel DP780 and a flexible production method thereof. Its composition is calculated by weight percentage, including C: 0.13-0.17, Si: 0.10-0.40, Mn: 1.0-1.2, Ti: 0.01-0.04, Cr: 0.10-0.20, Al: 0.02-0.06, P: ≤0.015, S : ≤0.010, the rest is Fe and unavoidable impurities; the cold-rolled dual-phase steel DP780 prepared by this method has a uniform structure distribution, a martensite volume fraction <20%, an average grain size of 3-4μm, and a yield strength of 400-650MPa. Tensile strength ≥ 780MPa, elongation A 80 ≥18%, n 10‑20 / Ag value ≥ 0.14, r 90 Value ≥ 0.8, BH 2 ≥50MPa, which can meet the personalized and high formability requirements of automobile factories.

The invention discloses a waste-steel-smelting-ductile-iron process with the carburant absorptivity reaching 95% or above. In a smelting furnace, furnace burdens and carburant are added at many times, and the furnace burdens comprise ductile iron chippings, foundry returns and waste steel; after the furnace burdens in the smelting furnace completely fuse, temperature rise is started, after all carburant fuses completely, a slag remover is added, and slag is picked out of the furnace with a rolling rod; after stokehole samples are tested to be qualified, spheroidizing is started, and then secondary inoculation is carried out; casting is carried out; the nodulizing stage of obtained ductile iron is 2 stage to 3 stage, and the hardness ranges from 155 HB to 165 HB; and based on the mass percent of the ductile iron, the pearlite content is 5%+ / -0.5%, the S content is smaller than 0.02%, the ferrite content is larger than 85%, and free cementite is not contained. According to the process, through creative detail treatment and furnace burden mastering in the production process, the carburant absorptivity is remarkably improved, the product quality is improved, and the production cost is reduced.

The invention relates to the technical field of manufacturing of wind-power generating equipment, in particular to a wind-power equipment casting and a manufacturing method thereof. The wind-power generating casting comprises the following chemical components in percentage by mass: 3.60-3.80 percent of C, 2.2-2.4 percent of Si, less than 0.25 percent of Mn, 0.006-0.015 percent of K, 0.006-0.015 percent of Na, 0.008-0.015 percent of Bi, 0.015-0.028 percent of Sb, 0.002-0.004 percent of Sr, 0.035-0.055 percent of Ba, 0.035-0.055 percent of Ca, 0.030-0.050 percent of Al, 0.032-0.055 percent of Mg, less than 0.03 percent of P, less than 0.01 percent of S and the balance of Fe. In the method, an electric furnace is adopted for smelting, and low-manganese waste steel and graphite are added instead of cast iron, supplementary iron and carbon for serving as major raw materials; for further improving the performance of the wind-power casting, a small quantity of micro-alloy elements such as bismuth, antimony, potassium, sodium, strontium, calcium, barium, aluminum and the like are added, so that the graphite is refined, the spheroidizing effect of the graphite is improved, and the effect of preventing degraded spheroidization is achieved; spheroidizing treatment with pure magnesium is performed; and inoculation treatment is performed by using a ferrite spheroidal graphite cast iron inoculant before casting. The wind-power equipment casting has the advantages of simple and convenient production process, low cost, high intensity and high toughness at room temperature and low temperature.

The invention provides high-temperature-resistant niobium-containing vermicular graphite cast iron and a preparation method thereof, and relates to the technical field of vermicular graphite cast iron casting. The method specifically comprises the following steps: taking pig iron, scrap steel and recirculated iron as furnace charges, adding other alloys to smelt into molten iron, and particularly adding a vanadium-iron alloy and a niobium-iron alloy, so that the molten iron contains 0.1-0.4% of V and 0.03-0.07% of Nb; the niobium-containing vermicular graphite cast iron with both high temperature resistance and use performance can be prepared by synergistic interaction with other components in molten iron and optimization and improvement of process parameters. The preparation technology is easy to operate and low in energy consumption, the production process is easy to control, the metallographic structure of the vermicular graphite cast iron prepared through the scheme is mainly ferrite, the pearlite structure is stabilized to be 5% or below, and the high-temperature stability of the matrix structure can be effectively improved. Besides, a sample with the diameter of 10.1 mm, which is prepared from the vermicular graphite cast iron disclosed by the invention, has the maximum tensile strength of 5.5 kN and the maximum tensile strength of 69 MPa at the temperature of 800 DEG C.

The invention relates to the field of spheroidal graphite cast iron, in particular to ferritic spheroidal graphite cast iron and a preparation method thereof. The ferritic spheroidal graphite cast iron comprises, by mass, 3.5%-3.8% of carbon, 2.4%-2.7% of silicon, 0.29%-0.35% of manganese, 0.03%-0.04% of cerium, 0.045%-0.06% of magnesium, 0.08%-0.1% of yttrium, 0.01%-0.02% of molybdenum, 0.02%-0.03% of rhenium, not more than 0.04% of phosphorus, not more than 0.018% of sulphur and the balance iron. The preparation method particularly includes the steps of (1), melting raw materials by a medium-frequency induction furnace prior to desulfurization; (2), uniformly mixing silicon carbide powder with rare earth magnesium alloy, then pouring the mixture into a spheroidizing package, covering the spheroidizing package with a first inoculant for spheroidizing and primary inoculation treatment prior to secondary inoculation treatment, and casting so as to obtain a cast; (3), subjecting the cast to heat treatment so as to obtain the ferritic spheroidal graphite cast iron. The ferritic spheroidal graphite cast iron is high in spheroidizing ratio and strength and excellent in toughness and impact plasticity, and the preparation method is simple and efficient.

The invention relates to a smelting method, particularly a smelting method for acquiring qualified mechanical properties under low-temperature nickel-free conditions, which is characterized by comprising the following steps: melting, embedding a nodulizer and an inoculator, tapping, and casting a test block. The method provided by the invention is unique, can acquire higher tensile strength and elongation percentage, enables the matrix structure of the test block to contain less pearlite, enhances the nodularity of the test block, and ensures the quality and low-temperature impact value of the casting on the premise of reasonably selecting chemical composition.

The invention discloses a production method for reducing the hardness of X80M-grade pipeline steel. Through a high-temperature rolling process, reasonable adjusting of phosphorus removal process and perfecting of rolling schedule, a laminar flow cooling process is optimized, a hybrid tissue structure is obtained, wherein the edge of the hybrid tissue structure is mainly made of quasi-polygonal ferrite, and the core of the hybrid tissue structure is mainly made of acicular ferrite, bainite and a small amount of martensite and austenite islands, it is ensured that the Wechsler hardness value ofthe surface and the section of a steel plate is stabilized within 220, the performance requirements for the steel plate are ensured, and economic benefits are remarkable.

The invention provides a stainless steel flux-cored welding wire, which includes a stainless steel strip and a flux core, the flux core is filled in the stainless steel strip, and the flux core includes the following components and the mass percentage of each component is: 0.7~ 1.4% fluoride, 0.8-1.5% potassium sodium arc stabilizer, 0.3-0.8% graphene, 2-3% manganese-silicon alloy, 5-10% chromium powder, 2-5% ferrosilicon, 9-14% of ferrotitanium and the rest are iron powder. The stainless steel flux-cored welding wire has a soft and stable arc during welding. After welding, the weld seam has a beautiful shape, less spatter, and no small pores in the weld seam. At the same time, the weld metal has excellent wear resistance, corrosion resistance, and high temperature resistance.

A high-hardness corrosion-resistant cast stainless steel used for fluid transportation. The chemical composition of the stainless steel casting contains C≤0.03%, Si≤1%, Mn≤2%, S≤0.03%, P≤0.04%, Cr: 25 ~28%, Ni: 4~6%, Mo: 4~8%, Cu: 0~5%, N: 0~0.3%, the rest is Fe and unavoidable impurities, Mo / Ni range is 0.75‑1.5, PREN=(Cr+3.3*Mo+16*N)≥41; the manufacturing process is: smelting, casting, solid solution, hardening treatment, through composition improvement, the content of solid solution ferrite is much higher than that of ordinary duplex stainless steel The microstructure, duplex stainless steel phase ratio requirement (30% ~ 70%), the ferrite content of the invented material is ≥ 70%, realizes a substantial increase in the hardness of stainless steel, and further achieves high corrosion resistance and high hardness through smelting, casting, solid solution, and hardening treatments performance.