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32 results about "Pugmill" patented technology

A pugmill or pug mill is a machine in which clay or other materials are mixed into a plastic state or a similar machine for the trituration of ore. Industrial applications are found in pottery, bricks, cement and some parts of the concrete and asphalt mixing processes. A pugmill may be a fast continuous mixer. A continuous pugmill can achieve a thoroughly mixed, homogeneous mixture in a few seconds, and the right machines can be matched to the right application by taking into account the factors of agitation, drive assembly, inlet, discharge, cost and maintenance. Mixing materials at optimum moisture content requires the forced mixing action of the pugmill paddles, while soupy materials might be mixed in a drum mixer. A typical pugmill consists of a horizontal boxlike chamber with a top inlet and a bottom discharge at the other end, 2 shafts with opposing paddles, and a drive assembly. Some of the factors affecting mixing and residence time are the number and the size of the paddles, paddle swing arc, overlap of left and right swing arc, size of mixing chamber, length of pugmill floor, and material being mixed.

Method for preparing environment friendly ceramic gaged brick by Yellow River sediment

The invention belongs to the technical field of building materials, and provides a method for preparing an environment-friendly ceramic plain brick by sediment of the Yellow River. The method is characterized by comprising the following: 1) a step of blank preparation, in which, the sediment of the Yellow River is dug up from riverbed, and is deposited for more than 10 years to be deposited sediment of the Yellow River; the blank comprises the following compositions in weight percentage: 60 to 80 percent of the deposited sediment of the Yellow River, 5 to 10 percent of pulverized fuel ash, 5 to 10 percent of coal refuse, 5 to 10 percent of fluxing agent, and 5 to 10 percent of grog refractory; the compositions are selected for standby; water is added to the mixture for mixing and stirring, wherein the amount of the water is 20 to 22 percent of gross weight of the deposited sediment of the Yellow River, the pulverized fuel ash, the coal refuse, the fluxing agent and the grog refractory; mud is milled by a vacuum pugmill, and is cut into mud cakes; after the mud cakes are aged for 3 days, the blank is produced for standby; 2) a step of glaze preparation; 3) a step of shaping; 4) a step of glazing; 5) a step of drying; and 6) a step of maturing, thereby producing the environment-friendly ceramic plain brick with water content ratio of between 6 and 8 weight percent. The plain brick prepared by the method has the characteristics of high regularity, high strength and strong decoration, and can be directly used for walls bricklaying without external decorating.
Owner:WUHAN UNIV OF TECH

Honeycomb heat accumulator made of silicon carbide-corundum composite materials

The invention relates to a honeycomb heat accumulator made of silicon carbide-corundum composite materials, which comprises the following main raw materials: 20-30wt% of silicon carbide powder, 4-8wt% of zirconia corundum powder, 20-30wt% of corundum powder, 15-20wt% of porzite powder, 15-30wt% of composition of kyanite, andalusite and sillimanite, 4-8wt% of kaolin and 2-5wt% of cellulose powder. The preparation method of the honeycomb heat accumulator comprises the following steps: adding the main raw materials into a ball mill for ball milling; adding stearic acid of which the weight is not greater than 1% of the total weight of the main raw materials for ball milling, and then, sieving to obtain a mixture; respectively adding tung oil of which the weight is not greater than 1% of the weight of the mixture and glycerol of which the weight is not greater than 1% of the weight of the mixture for mixing, aging and vacuum pugmill to form pug segments; carrying out extrusion forming in a mold, and drying; and insulating at the temperature of 1400-1450 DEG C for 4-8 hours, and then, calcining. The honeycomb heat accumulator of the invention has the characteristics of high fire resistance, good thermal shock resistance, strong corrosion resistance, large heat exchange area, small gas flow resistance, high heat accumulating efficiency, small floor space and long service life which can be more than two years, and is widely used for heat accumulating type heating furnaces of black and non-ferrous smelting, thermal power generation, petrochemical industry, ceramics, glass, machining, civil cookers and the like.
Owner:JIANGXI SHINCO ENVIRONMENTAL PROTECTION CO LTD

Zirconia honeycomb ceramic body

The invention discloses a zirconia honeycomb ceramic body which comprises the raw materials as follows: ceramic raw material, alpha-Al2O3 powder, clay, Mgo, organic cellulose, a binder and ZrO2 powder. The raw materials are mixed evenly by weight percentage and then the binder and moderate amount of water are added, and ball milling, mixed milling and staleness are carried out to prepare pug; the pug is put into a vacuum pugmill for pug milling, and then extrusion molding wet honeycomb ceramic body is put into a far-infrared kiln for drying and shaping into a dry blank; the honeycomb ceramic body is calcined at 1500 DEG C to 1700 DEG C and then cooled and taken out from the kiln. The zirconia honeycomb ceramic body is not only applicable to be used under high temperature environment being over 1500 DEG C in a heating kiln; besides, the heat exchange of the heating kiln is fast and even, thus saving the fuel of the regenerative heating kiln by about 40 percent to 70 percent, promoting yield by more than 15 percent, reducing the emission of NOX gas to be lower than 100ppm and resulting in lower than 150 DEG C gas emission temperature; therefore, the zirconia honeycomb ceramic body greatly improves the burning effect of the regenerative heating kiln, saves fuel and energy, reduces the emission of harmful gases, prolongs the service life of the regenerative heating kiln, improves environment and promotes both economic and social benefits.
Owner:朱根源

Method for preparing bending-free piezoelectric ceramic fiber with low cost

The invention discloses a method for preparing a bending-free piezoelectric ceramic fiber with a low cost. The method comprises the following steps of: fully and uniformly stirring one or two of polyvinyl alcohol, polyvinyl pyrrolidone and cellulose acetate serving as adhesives, water serving as a solvent and lead zirconate titanate series powder with a grain diameter of smaller than 1 micron serving as a raw material, degassing the mixture under the negative pressure of between 10<-2> and 10<-3> Pa or degassing the mixture in a vacuum pugmill to form a briquette; putting the briquette into a melt spinning machine for spinning, straightening the spun briquette and drying the straightened briquette in the air to form a continuous fiber, and cutting the continuous fiber into short fiber briquettes with lengths of between 100 and 350 millimeters; pyrolyzing the fiber briquettes in a muffle furnace at the temperature of 550 DEG C for 1 hour, raising the temperature to 85 to 900 DEG C at a speed of 5 DEG C per minute, preserving the heat for 2 hours and cooling the fiber briquettes; and hanging pre-burnt fiber briquettes in an aperture formed between two square corundum strips in a corundum crucible, raising the temperature to a needed temperature at the speed of 5 DEG C per minute and preserving the heat for about 90 minutes to obtain the ceramic fiber. The method has low cost; the prepared ceramic fiber is bending-free; and the sintered ceramic fiber has low porosity, good uniformity and good piezoelectric property.
Owner:江苏为一新材料科技有限公司

Zircon honeycomb ceramic body

The invention discloses a zircon honeycomb ceramic body comprising the following raw material ingredients: a ceramic raw material, alpha-Al2O3 powder, clay, MgO, organic cellulose, an adhesive and ZrO2 powder. The zircon honeycomb ceramic body is prepared by uniformly mixing the raw materials at a weight ratio, adding the adhesive and a proper dosage of water, and performing ball grinding, mixed milling and staling on the mixture to obtain pug; smelting the pug in a vacuum pugmill, and putting, drying and sizing an extrusion formed wet honeycomb ceramic body in an infrared furnace to obtain a dry blank; and roasting the honeycomb ceramic body at a temperature of 1500-1700 DEG C, cooling and discharging the honeycomb ceramic body from the furnace. The zircon honeycomb ceramic body can be used in a heating furnace with temperature higher than 1500 DEG C, and furthermore, the heat exchange of the heating furnace is quick and uniform, so that 40-70% of fuel of the heat accumulation type heating furnace is saved, the yield is improved by more than 15%, the emission of NOX gases is reduced to be lower than 100 ppm, the flue gas exhaust temperature is lower than 150 DEG C, the combustion effect of the heat accumulation type heating furnace is improved, the fuel energy source is saved, the emission of harmful gases is reduced, and the service life of the heat accumulation type heating furnace is prolonged.
Owner:朱根源

Dry granulating method of ceramic raw material powder and complete equipment thereof

The invention relates to a dry granulating method of ceramic raw material powder and complete equipment thereof. The method is carried out by the following steps of: (1) selecting a standard formulation raw material dry powder made by using a ceramic powder raw material rapid processing method; and feeding the dry powder to a double-screw powder stirrer through an adjustable conveying and feeding device; (2) spraying a proper amount of water mist into a mixed material in the double-screw stirrer according to the humidity of the mixed material in the double-screw powder stirrer; and continuously stirring the mixed material so that mineral powder particles are sufficiently dispersed with uniform humidity; (3) conveying the uniformly mixed wet material into a vacuum pugmill and granulating device, milled in the vacuum pugmill and granulating device and automatically extruded and granulated in the vacuum pugmill and granulating device; and (4) placing the product into storage for a ceramic workshop to invoke. By using the production method and the complete equipment provided by the invention, the traditional liquid powder dehydrating and granulating method is changed, the energy consumption is saved, the cost is reduced, the production efficiency is enhanced and the mixed material is more uniform; meanwhile, the mixed material is also milled in a vacuum state to ensure excellent granulating density quality so as improve the ceramic quality.
Owner:张文墩

Graphene ceramic product and preparation method thereof

The invention discloses a graphene ceramic product and a preparation method of the graphene ceramic product. Raw materials of the ceramic product comprises, by weight, 0.2-0.5 part of graphene, 75.5-80.8 parts of argil and 15 parts of zirconium oxide. The preparation method comprises the steps that the raw materials are mixed in proportion and injected into a ball mill, water is added to the raw materials, and then powder grinding is conducted; ground slurry is subjected to sedimentation; after sedimentation, supernatant liquid is pumped out, sediment is taken out, placed on the clean ground and dried in the sun; the dried clay is placed into a pugmill for clay smelting, and air in the clay is removed; the smelted clay is made into a green body, and the green body is dried in a drying room at the temperature ranging from 30 DEG C to 40 DEG C; the dried green body is burned into a ceramic green body, the ceramic green body naturally cools, and then the graphene ceramic product is obtained. According to the graphene ceramic product and the preparation method of the graphene ceramic product, on the condition that other properties of ceramic remain unaffected, the strength and wear resisting performance of the green body are improved, so the prepared ceramic product has excellent hardness and strength, is large in tensile strength and has great practical value.
Owner:SHANGHAI GAOCHENG CREATIVE TECH GRP

Cloud porcelain production equipment and technical method thereof

The invention discloses cloud porcelain production equipment and a technical method of the cloud porcelain production equipment. The cloud porcelain production equipment is characterized in that a cloud porcelain clay feeding device is installed between a cloud porcelain pug kneading box and an original color pug conical roller and provided with a cloud porcelain pug auger, pug with more than one color is stirred through the cloud porcelain pug kneading box and then stirred and mixed with original color pug after the original color pug is mixed and stirred, then the mixed pug is stirred through a multi-color pug auger to obtain the cloud-type porcelain clay serving as the pug used for manufacturing porcelain such as tableware and tea ware. The production technical method includes the steps of pug preparing, ball milling, extrusion mixing, coarse pugging, extruding, forming, fettling, glazing, firing and packaging. According to pugging machines, a pugmill is machined and modified and provided with the cloud porcelain clay feeding device and the cloud porcelain clay auger, and an original color pug conical end cover is further provided with a vacuumizing pipe. The porcelain clay product obtained through stirring and extruding of the multi-color pug auger is fine in quality, diverse in color, high in aesthetic feeling, has natural beauty and is a colorful porcelain product with the natural beauty.
Owner:GUANGXI NANSHAN PORCELAIN

Method for preparing environment friendly ceramic gaged brick by Yellow River sediment

The invention belongs to the technical field of building materials, and provides a method for preparing an environment-friendly ceramic plain brick by sediment of the Yellow River. The method is characterized by comprising the following: 1) a step of blank preparation, in which, the sediment of the Yellow River is dug up from riverbed, and is deposited for more than 10 years to be deposited sediment of the Yellow River; the blank comprises the following compositions in weight percentage: 60 to 80 percent of the deposited sediment of the Yellow River, 5 to 10 percent of pulverized fuel ash, 5 to 10 percent of coal refuse, 5 to 10 percent of fluxing agent, and 5 to 10 percent of grog refractory; the compositions are selected for standby; water is added to the mixture for mixing and stirring, wherein the amount of the water is 20 to 22 percent of gross weight of the deposited sediment of the Yellow River, the pulverized fuel ash, the coal refuse, the fluxing agent and the grog refractory; mud is milled by a vacuum pugmill, and is cut into mud cakes; after the mud cakes are aged for 3 days, the blank is produced for standby; 2) a step of glaze preparation; 3) a step of shaping; 4) a step of glazing; 5) a step of drying; and 6) a step of maturing, thereby producing the environment-friendly ceramic plain brick with water content ratio of between 6 and 8 weight percent. The plain brick prepared by the method has the characteristics of high regularity, high strength and strong decoration, and can be directly used for walls bricklaying without external decorating.
Owner:WUHAN UNIV OF TECH

Honeycomb heat accumulator made of silicon carbide-corundum composite materials

The invention relates to a honeycomb heat accumulator made of silicon carbide-corundum composite materials, which comprises the following main raw materials: 20-30wt% of silicon carbide powder, 4-8wt% of zirconia corundum powder, 20-30wt% of corundum powder, 15-20wt% of porzite powder, 15-30wt% of composition of kyanite, andalusite and sillimanite, 4-8wt% of kaolin and 2-5wt% of cellulose powder.The preparation method of the honeycomb heat accumulator comprises the following steps: adding the main raw materials into a ball mill for ball milling; adding stearic acid of which the weight is notgreater than 1% of the total weight of the main raw materials for ball milling, and then, sieving to obtain a mixture; respectively adding tung oil of which the weight is not greater than 1% of the weight of the mixture and glycerol of which the weight is not greater than 1% of the weight of the mixture for mixing, aging and vacuum pugmill to form pug segments; carrying out extrusion forming in amold, and drying; and insulating at the temperature of 1400-1450 DEG C for 4-8 hours, and then, calcining. The honeycomb heat accumulator of the invention has the characteristics of high fire resistance, good thermal shock resistance, strong corrosion resistance, large heat exchange area, small gas flow resistance, high heat accumulating efficiency, small floor space and long service life which can be more than two years, and is widely used for heat accumulating type heating furnaces of black and non-ferrous smelting, thermal power generation, petrochemical industry, ceramics, glass, machining, civil cookers and the like.
Owner:JIANGXI SHINCO ENVIRONMENTAL PROTECTION CO LTD

A method and material for preparing porous building materials using waste residue produced in the process of recycling valuable metals in waste lithium-ion batteries

The invention belongs to the field of comprehensive utilization of industrial waste residues, and discloses a method for preparing a porous building material from waste residues produced in a process of recovering valuable metals in a waste lithium ion battery and the porous building material obtained by the method. The method comprises the following steps: (1) uniformly mixing the waste residues produced in the process of recovering the valuable metals in the waste lithium ion battery, clay and / or fly ash, adding water, and performing mixing to obtain a primary mixture; (2) aging and putting the primary mixture in a pugmill, and performing blank making and drying to obtain a dry blank; (3) calcining the dry blank, and performing cooling to obtain the porous building material, wherein the porous building material is prepared from the following materials in percentage by mass: 50 to 70 percent of the waste residues and 30 to 50 percent of the clay and / or the fly ash. According to the method, the porous building material is prepared by adopting the waste residues produced in the process of recovering the valuable metal in the waste lithium ion battery as a main material and utilizing a carbon powder residue and a calcium carbonate residue in the waste residues as a pore-forming agent, so that not only is the problem of environmental pollution solved, but also waste is turned into wealth.
Owner:HUNAN BRUNP RECYCLING TECH CO LTD +1

A kind of cloud porcelain production equipment and its process method

The invention discloses cloud porcelain production equipment and a technical method of the cloud porcelain production equipment. The cloud porcelain production equipment is characterized in that a cloud porcelain clay feeding device is installed between a cloud porcelain pug kneading box and an original color pug conical roller and provided with a cloud porcelain pug auger, pug with more than one color is stirred through the cloud porcelain pug kneading box and then stirred and mixed with original color pug after the original color pug is mixed and stirred, then the mixed pug is stirred through a multi-color pug auger to obtain the cloud-type porcelain clay serving as the pug used for manufacturing porcelain such as tableware and tea ware. The production technical method includes the steps of pug preparing, ball milling, extrusion mixing, coarse pugging, extruding, forming, fettling, glazing, firing and packaging. According to pugging machines, a pugmill is machined and modified and provided with the cloud porcelain clay feeding device and the cloud porcelain clay auger, and an original color pug conical end cover is further provided with a vacuumizing pipe. The porcelain clay product obtained through stirring and extruding of the multi-color pug auger is fine in quality, diverse in color, high in aesthetic feeling, has natural beauty and is a colorful porcelain product with the natural beauty.
Owner:GUANGXI NANSHAN PORCELAIN
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