A crystallization roller surface taper hole defect online recovery method comprises the following steps: processing a crystallization roller surface taper hole defect inner wall to form a cylindrical flat-bottom hole inner wall, and processing the inner wall to have equidistantly distributed wave texture structures; carrying out smoothing and frosting treatment on the wave texture structure by using a high pressure gas and ceramic particles; and bumping the bottom and the inner wall of the cylindrical flat-bottom holes by using metal particles having a same recovery layer with the surface of the above crystallization roller in order to realize online rapid recovery. The whole recovery process basically has no thermal influences on the crystallization roller, and the microstructure of a taper hole defect recovery area is consistent to that of the crystallization roller surface recovery layer, so the generation of extra stress is effectively avoided, the bonding strength of the taper hole defect recovery area and the crystallization roller surface recovery layer is improved by above 30%, and the thermal fatigue strength is improved by above 25%; and the method has the advantages of online implementation in the whole process, simple technology, realization of the zero removal of the crystallization roller surface recovery layer, increase of the crystallization roller surface recovery rate by above 30%, great shortening of the recovery cycle, and recovery cost reduction.