A full-tooth-height super-large-modulus straight gear
forge piece comprises a half-tooth-height step and full-tooth-height steps, and the thickness of the half-tooth-height step is not smaller than the height of a transition arc between every two adjacent full-tooth-height steps. The difference value between the tooth profile
contour line of the full-tooth-height super-large-modulus gear
forge piece of the full-tooth-height step and the tooth profile
contour line of the machined super-large-modulus gear part is uniform, and the tooth profile
metal streamlines of the full-tooth-height step are continuously distributed along the tooth profile contour; an
upper tooth-shaped punch of the forming device is connected with an upper sliding block of a pressing
machine through a switching mechanism, the
upper tooth-shaped punch is used for extruding a
metal blank in a lower die
assembly, and in the
extrusion process,
forging preparation is achieved through left-right movement of a left die
assembly and a right die
assembly which are symmetrically arranged. According to the forged piece manufactured through the method, after
machining, it can be guaranteed that a
metal flow line is distributed along the profile of a part, the
metal flow line is basically free of
cutting and
outcrop phenomena, the strength of the gear is well improved, and the requirements for high-load large-modulus gears in the fields of
engineering machinery, ocean equipment and
aerospace equipment can be met.