The invention provides a
zinc coating thickness control method and
system based on a time-varying
delay deviation correction technology. Firstly, a
data modeling method is adopted to model the
coating thickness, the influences of
production line speed,
air knife pressure, knife distances, height and other factors on the
coating thickness are predicted, and
feedback control is conducted on controlled quantity according to a model predicted value to eliminate the influence of external disturbance on the coating thickness. Meanwhile, according to the characteristics of the
galvanization production process, the
delay time of measurement of a thickness gauge is accurately calculated, and based on the
delay time, the current model predicted value is corrected by adopting a thickness gauge measured value and model predicted value information which are matched with each other to effectively solve the problem that feedback of measurement information is delayed due to large
system time variation. In addition, the difference value between discrete inspection test analytical data and an online thickness gauge thickness measured value is introduced to correct a set value of a
control objective of the coating thickness, and
steady state residual errors of closed-
loop control are reduced. The objectives that fluctuation of coating thickness is reduced, the control precision and the pass percent are improved, and excessive
zinc consumption is reduced are achieved.