The invention relates to a method for predicting turning
machining deformation of a thin-wall complex curved surface rotating member, and belongs to the technical field of
machining. Firstly, a tool
cutting edge angle and
cutting line speed are taken as experimental factors, a two-factor multi-level full factor test is performed to obtain
residual stress distribution under each kind of combination; then, according to the obtained multiple sets of
residual stress distribution, local
residual stress values corresponding to different places in a
surface stress layer are obtained by a multidimensional linear interpolation method, and the reconstruction of the
machining of a non-even residual
stress field is completed; then, according to a position relationship of a local coordinate
system anda
global coordinate system, the conversion from a local
stress field to a global
stress field is achieved; lastly, loads and boundary conditions are applied, and the rotating member turning machiningdeformation on the thin-wall complex curved surface is calculated. According to the method for predicting the turning
machining deformation of the thin-wall complex curved surface rotating member, thenon-uniformity of
processing residual
stress distribution caused by related parameter changes in the actual
processing of the thin-wall complex curved surface rotating member is considered, thereby the calculation amount of the method is moderate, the quality requirement for grids is general, and the efficiency and the accuracy are simultaneously achieved.