53results about How to "Raise the quenching temperature" patented technology

The invention discloses a hardening and tempering technology of an alloy-steel tube, and through the technology, the hardened and tempered alloy-steel tube is high in intensity and hardness, has good abrasion resistance and high plasticity, bears great pressure, and has small deformation and less decarburization. The technology comprises the following steps of: (1) annealing treatment: warming to 870-880 DEG C at the speed of 20-25 DEG C/minute, keeping the temperature for 35-40 minutes, and then cooling to 500 DEG C below; (2) quenching treatment: warming to 930-935 DEG C at the speed of 5-10 DEG C/minute, keeping the temperature for 50-60 minutes, then cooling rapidly at the speed of 190-200 DEG C/second to 320-325 DEG C, and cooling naturally to 30-40 DEG C; and (3) tempering treatment: warming to 500-510 DEG C at the speed of 5-10 DEG C/minute, then keeping the temperature for 230-240 minutes, and then cooling naturally to room temperature, thus the hardened and tempered alloy-steel tube is high in intensity and hardness, has good abrasion resistance and high plasticity, bears great pressure, and has small deformation and less decarburization. The hardening and tempering technology of the alloy-steel tube provided by the invention is mainly applied to the hardening and tempering of the alloy-steel tube for a hydraulic cylinder barrel.

The invention provides a heat treatment process for optimizing 42CrMo low-temperature impact absorbing energy. According to the heat treatment process, during forging discharging, chemical compositions are controlled, the B element is added, and the hardenability is improved; and after forging, different high normalizing temperatures, different high hardening temperatures and the faster cooling manner are adopted, and the better low temperature impact toughness is obtained. In the discharging process, the chemical compositions are added, the B element is added, then forging is performed, forged materials are subjected to high-temperature normalizing and high-temperature tempering, then rough machining is carried out, materials obtained after rough machining is subjected to modulation treatment, and modulation treatment specifically includes high-temperature quenching and high-temperature tempering, and stress relief annealing is carried out after semifinishing.

The invention discloses a preparation method of large hot-forging hot-work die steel, and belongs to the technical field of hot-work die steel. Comprising the following steps that firstly, an electric furnace is adopted, an electric furnace and electroslag remelting or a vacuum induction furnace is adopted for smelting to prepare a steel ingot, and the steel ingot comprises, by weight, 0.30%-0.39% of C, 0.35%-0.55% of Si, smaller than or equal to 0.002% of S, smaller than or equal to 0.02% of P, 0.50%-0.7% of Mn, 1.40%-1.70% of Mo, 2.60%-3.40% of Cr, 0.10%-0.30% of V, 0.80%-1.20% of Ni, smaller than or equal to 0.2% of Al + Nb, smaller than or equal to 0.1% of B and the balance Fe and inevitable impurities; 2, pre-cogging the steel ingot; thirdly, the pre-opened blank is subjected to high-temperature diffusion; 4, blank forging; and 5, normalizing and spheroidizing annealing. The method has the beneficial effects that by improving the components and the content of steel and using a new forging method, the obtained large-scale hot-forging hot-work die steel is good in obdurability, high in tempering stability and good in high-temperature strength, and the use requirements of the large-section hot-forging hot-work die steel can be met.

The invention provides a heat treatment process capable of lowering ductile-brittle transition temperature and intergranular fracture ratio of turbine blades. When the heat treatment process is used, the problem that the process effect is susceptible to influences of chemical components of the raw material of the blades when the conventional sub-temperature annealing process is used to treat the turbine blades and the problem of high ductile-brittle transition temperature and intergranular fracture ratio of the turbine blades due to overlong high-temperature retention during heat treatment ofthe blades in the sub-temperature annealing process are solved. In the invention, the blades are uniformly placed in a common quenching material basket according to a technical scheme and then the quenching material basket is placed in a heat treatment quenching furnace. The heat treatment process is characterized in that: the blades are quenched twice in a quenching furnace; the temperature of primary quenching is 980 to 1070 DEG C; the temperature is kept constant for 1 to 3 hours; the cooling speed is 20 to 50 DEG C per minute; the temperature of secondary quenching is 900 to 1,000 DEG C; the temperature is kept constant for 15 to 120 minutes; the cooling speed is 30 to 50 DEG C minutes; and the temperature of the primary quenching is 20 to 100 DEG C higher than the temperature of the secondary quenching.

The invention discloses steel for a heavy-duty loader tire protecting chain and a production method thereof. The steel is composed of, by mass, 0.35-0.42% of C, 0.70-1.10% of Si, 0.85-1.20% of Mn, 0.035% P or less, 0.035% of S or less, 0.40-0.60% of Cr, 0.008-0.015% of Tal and the balance Fe and inevitable impurities. The protecting chain utilizes Si element to significantly improve the steel yield point, tensile strength, the quenching temperature, the hardenability, the corrosion resistance and antioxidant capacity through combining with Cr element; Mn element is utilized to improve the hardenability and refine a pearlite; Cr element is utilized to slow down the decomposition speed of an austenite, improve the hardenability, promote formation of a passive film on the surface of steel and improve the corrosion resistance of the steel; and Al element is utilized to reduce the sensitivity of the steel to a gap, refine the natural steel grain and increase the temperature of grain coarsening. According to the steel for the heavy-duty loader tire protecting chain and the production method thereof, the Rockwell hardness reaches to 55 or more, wear resistance is good, a converter and continuous casting production can be used, adding of precious metal elements is not needed, and cost is low.

The invention provides a technology for optimizing a 09 MnNiD low-temperature impact energy. By means of the technology, it is ensured that the strength is best matched with ductility and toughness ofa 09 MnNiD material, and the requirement for low-temperature impact absorbing energy of a large forge piece is met. A conventional austenitizing temperature is used for conducting normalizing treatment on the 09 MnNiD forge piece, first-time high-temperature tempering is conducted, and therefore the tissue is adjusted, and grains are refined; afterwards, rough machining is conducted on the forgepiece, then the material obtained through rough machining is subjected to high-temperature quenching under the quenching temperature ranging from 920 DEG C to 950 DEG C, a deep hardening layer is obtained, and a fast cooling manner is adopted for cooling so as to reduce precipitation of brittle phases; afterwards, second-time high-temperature tempering is conducted, and the tissue is homogenized;and finally, the quenching temperature ranging from 850 DEG C to 885 DEG C is adopted for conducting subcritical quenching, tempering is conducted finally, and the corresponding 09 MnNiD material capable of being used for finish machining is obtained.

The invention relates to a heat treatment method capable of improving an elongation rate of a PCRni3MOVA material forge piece. The method comprises the following steps that normalizing is conducted toheat to 610-650 DEG C firstly, then heating up to 880-900 DEG C is conducted, then heat preservation is conducted, and cooling to a room temperature is conducted; quenching is conducted to heat to 610-650 DEG C firstly, then heating up to 860-880 DEG C is conducted, the heat preservation is conducted, cooling and quenching are conducted, taking out of a furnace is conducted, and water cooling, air cooling, secondary water cooling and oil cooling are conducted for cooling and quenching; tempering at a high temperature is conducted to heat to 320-350 DEG C firstly, then preserving heat is conducted, and then heating up to 580-610 DEG C is conducted; after the furnace cooling to 400 DEG C is conducted, and taking out of the furnace is conducted for the air cooling. According to the method, the heat treatment mode of normalizing, cooling and quenching and high-temperature tempering is adopted, the material forge piece with a effective section phi 101 mm to phi 250 mm can be subjected to heat treatment, the elongation rate of the material forge piece subjected to the heat treatment can reach 16%-19%, technical requirements of an ultra-high pressure container forge piece can be met, andthe production process is high in operability.

The invention discloses a manufacturing method for a scale breaking tension leveler working roll. By adopting Cr12MoVCo die steel as the material, the manufacturing method includes the steps of: rough turning, hardening and tempering, semi-finish turning, shaping treatment, coarse grinding of roll surface, preheating, medium frequency spray quenching, isothermal treatment, tempering, and finish machining, thus obtaining a finished product. Specifically, the preheating temperature is 400-450DEG C, the medium frequency spray quenching temperature is 1100-1200DEG C, the isothermal temperature is 200-250DEG C, and the tempering temperature is 500-550DEG C. In the invention, by changing the thermal treatment process, under the circumstance of obtaining quenched martensite on the surface, a transition layer is mainly based on bainite, high hardness and high wear resistance of the surface are retained, toughness of the transition layer and the core is increased, the occurrence of microcracking is reduced, and the fracture risk in use is avoided. The thickness of the transition layer is increased, the overall strength of the roll is increased, the stress distribution is more reasonable, and the grinding performance of the roll is improved.

The invention discloses a heat treatment technique for improving the low-temperature toughness of martensite-type heat-resistant steel containing large M23C6 precipitated phases. According to the heat treatment technique, the martensite-type heat-resistant steel 10Cr12Ni3Mo2VN containing the large M23C6 precipitated phases is heated to the temperature of 1070-1100 DEG C and is above the coarsening temperature of austenite grains, heat preservation is conducted for 30-45 minutes, the large M23C6 precipitated phases are eliminated quickly through high temperature heating so as to make the structure homogenized, then oil quenching or air cooling quenching is conducted; the martensite-type heat-resistant steel is heated again to the temperature of 960-990 DEG C after cooling, heat preservation is conducted for 30-45 minutes, the austenite grains are heated and refined at a low temperature, then oil quenching or air cooling quenching is conducted; and the martensite-type heat-resistant steel subjected to secondary quenching is heated again to the temperature of 670-690 DEG C and tempered for 90-120 minutes, quenched martensite is fully recovered through high-temperature quenching, and air cooling is conducted. Through the heat treatment technique secondary quenching and high-temperature tempering, the large M23C6 precipitated phases are eliminated quickly, the austenite grains are refined, and the quenched martensite is fully recovered quickly, so that the low-temperature toughness of the martensite-type heat-resistant steel containing the large M23C6 precipitated phases is improved significantly on the premise of ensuring good strength.

The invention relates to a method for incremental heat treatment of an escalator chain plate, which is characterized by comprising the following steps: forming four different temperature zones with a mesh belt type furnace for heat treatment in the atmosphere of methanol gas for incremental increase of the quenching temperature of an escalator chain plate, and annealing at the temperature of 155 DEG C plus or minus 5 DEG C for 2.9-3.1 hours after quenching, wherein four different temperatures are 810 DEG C plus or minus 5 DEG C, 820 DEG C plus or minus 5 DEG C, 830 DEG C plus or minus 5 DEG C and 840 DEG C plus or minus 5 DEG C in sequence. Since the mesh belt type furnace for heat treatment is used for forming the four different temperature zones so as to incrementally increasing the quenching temperature of the escalator chain plate, the invention enhances the strength of the escalator chain plate on the premise that no high internal stress is generated. Moreover, the invention adopts annealing after quenching, thereby eliminating the internal stress generated during quenching and improving the toughness of the escalator chain plate.

The invention provides multi-element micro-alloy strengthening steel shot/sand and a production process thereof. The invention relates to alloy steel shot/steel sand for carrying out cleaning and strengthening treatment on the surface of a steel product, and a manufacturing process, and belongs to metal abrasives. The alloy steel shot/steel sand comprises the following components by mass percent (%): 0.60-1.00% of C, 0.40-1.50% of Si, 0.50-1.20% of Mn, 0.15-0.90% of Cr, 0.10-0.20% of W, 0.10-0.20% of Ti, 0.07-0.20% of Mo, less than or equal to 0.05% of P, less than or equal to 0.05% of S and the balance of Fe. Alloy elements are added into multi-element micro-alloy steel so that the eutectoid temperature of the steel is improved and the dispersion of carbon is stopped. Therefore, the quenching temperature is high, and the conversion from pearlite to austenite and the dispersion of carbon are easy to realize. A metallographic structure is changed into a tempered martensite and a tempered troostite. An alloy net-like carbide is less than or equal to grade 2, is basically stabilized to grade 1 and is higher than national standard GB6484/648586 that a ruled net-like carbide is less than or equal to grade 3.

The invention belongs to the technical field of aluminum alloy extrusion technology, and relates to an online extrusion production technology for a 7A04 high-strength bar. The temperature of an extrusion barrel head in an extruder is controlled to range from 450 DEG C to 500 DEG C and is increased compared with the original temperature, the temperature of an extrusion die is set to range from 500 DEG C to 520 DEG C, and the heating temperature of a 7A04 aluminum alloy cast ingot is set to range from 380 DEG C to 420 DEG C, the product extrusion speed is controlled to range from 1.5 m/min to 2.5 m/min, and the temperature of the 7A04 high-strength bar before quenching is larger than or equal to 380 DEG C. After the 7A04 high-strength bar is placed for 2 days and nights, precipitation heat treatment of (125+/-5) DEG C x (16-20)h is conducted. According to the 7A04 high-strength bar prepared through the extrusion production technology, by utilization of a non-standard extruder and strict control over various technology parameters in the extrusion production technology, the purpose of online production of the 7A04 high-strength bar is achieved, various properties of the 7A04 high-strength bar can meet the using requirement, the production capability of the enterprise is greatly improved, and the production cost is saved for the enterprise.

The invention provides a wear-resistant steel rod and a production method thereof, and belongs to the field of heat treatment of metal. The wear-resistant steel rod is prepared through quenching and self tempering of a rolled steel rod. The organization structure of the steel rod sequentially comprises a first decarburized layer with the thickness ranging from 0.2 mm to 0.3 mm, a second quenching martensite layer with the thickness ranging from 0.8 mm to 1.0 mm, a third layer with the thickness accounting for 30% to 36 of the radius of the steel rod, a fourth layer with the thickness accounting for 30% to 36% of the radius of the steel rod and a fifth layer composed of bainite plus needle-shaped martensite and very small amount of pearlite from the surface to the central portion, wherein the third layer is composed of tempering martensite and a small amount of bainite, and the fourth layer is composed of tempered martensite and bainite gradually increased along the core. The production method comprises the steps of heating, quenching and self tempering.

Aheat treatment process for a ribbon of a 0.1mm*12mm steel measuring tape comprises the following steps: A, discharging; B, quenching: the ribbon is heated in a continuous heating furnace which is 4000-5000 mm long, the furnace operates at the firebox temperature of 1000-1050 DEG C and the constant running speed of 140-180 mm/s, and methanol is dropped at an inlet of the heating furnace at the rate of 40-60 drops/min during advancing of the ribbon; the ribbon is cooled in a template; C, tempering: the ribbon is tempered in a continuous tempering furnace with length of 6000-8000 mm after being quenched by the template; D, blowing: the ribbon is blown cold with argon after being discharged from the furnace. With adoption of a hot quenching process, the ribbon subjected to quenching has both hardness and toughness, so that the mechanical properties of the material are further improved. The silvery white and bright surface of the ribbon at the room temperature is guaranteed by adopting argon blowing cooling.

The invention belongs to the field of material processing, and relates to a preheat treatment process for a super-strong high-toughness carburizing steel bar and a forge piece, which comprises the following steps of: firstly, carrying out primary high-temperature tempering on the bar and the forge piece which are subjected to thermoplasticity forming at the heating temperature of 670-710 DEG C and the heat preservation time of 8-20 hours, and carrying out furnace cooling or air cooling to room temperature; then incomplete annealing is conducted, the heating temperature ranges from 950 DEG C to 1000 DEG C, the heat preservation time ranges from 1 h to 3 h, and furnace cooling or air cooling is conducted to the room temperature; and finally, secondary high-temperature tempering is conducted, the heating temperature ranges from 670 DEG C to 710 DEG C, the heat preservation time ranges from 8 h to 20 h, and furnace cooling or air cooling is conducted to the room temperature. Through the pre-heat treatment, the structure inheritance caused by high-temperature heating before the super-strong high-toughness carburizing steel bar and the forge piece are subjected to plastic forming is eliminated, fine crystal grains are obtained after final heat treatment, the hardness of the bar or the forge piece is reduced, the residual stress is eliminated, and the cutting machining performance is improved.

The invention relates to a heat treatment technology for die-casting die steel. The steps of heat treatment are as follows: 1. quenching: loading raw material into a furnace at 550 DEG C, preserving heat for 40 min; heating to 1,150 DEG C, preserving heat for 110-130 min, and then discharging the raw material and cooling the raw material with oil to room temperature; 2. tempering: tempering the raw material three times, with the heating temperature of 560-700 DEG C and the heat preservation time of 90 min in each tempering. according to the heat treatment technology, as the quenching temperature rises, the quenching hardness is improved, more carbide is dissolved, the austenite alloying extent is increased, and thus martensite is strengthened; tempering that is performed once in the traditional technology is performed three times, so that residual low-hardness austenite in the material is fully changed into high-hardness secondary martensite to improve the mechanical property of a die. The service life of the die treated according to the heat treatment technology can reach 4,500 times, the cost of the die is lowered and the production efficiency is increased.

The invention discloses a thermal treatment method for an ultralow-temperature high-strength steel for a compressor. An existing thermal treatment process for 25Cr2Ni3Mo steel improves a normalizing temperature, a quenching temperature, quenching times, a cooling medium, tempering times and a cooling medium on the basis of normalizing, quenching and tempering, and adds quenching times, tempering times and cryogenic treatment. The 25Cr2Ni3Mo steel material treated by the thermal treatment method can improve tensile strength and yield strength by 5%, improves plasticity by 10%, can improve low-temperature impact toughness by 30% or more, and can meet requirements, on strength, plasticity, especially impact toughness of ultralow-temperature high-strength steel, in a centrifugal compressor forstandard API617 petroleum, chemistry and gas industry.