This invention discloses a method and
system for controllable crack propagation in
metal components based on fatigue guidance and real-time monitoring, belonging to the technical fields of
metal material
failure analysis, non-
destructive testing, and
structural safety assessment. Through fatigue-guided propagation, the crack separates slowly and stably at extremely
low stress levels, avoiding macroscopic plastic deformation,
impact damage, and instantaneous
fracture zone impact caused by traditional overload fracture, perfectly preserving the original microstructures such as fatigue striations, cleavage planes, and
intergranular fracture. By deploying monitoring sensors and using a crack state fusion solution model based on real-
time data acquisition, the crack
propagation rate is dynamically calculated, thereby adjusting the parameters of high-frequency, low-amplitude
cyclic loading. This closed-loop
feedback control mechanism can perceive the crack state in real time, ensuring stable crack propagation under fatigue mechanisms, creating a core condition for obtaining high-quality fracture morphology.