33 results about "Intergranular fracture" patented technology

The invention provides a metal/ceramic micro-lamination material and a preparation method thereof. The method adopts an electron beam physical vapor deposition technology and alternately evaporates a metal target material and a ceramic material through an electron gun to prepare the metal/ceramic micro-lamination material. The thickness of a ceramic layer is 1 mu m; and the thickness of a metal layer is between 10 and 35 mu m, and the volume fraction ratio of the metal layer and the ceramic layer, namely the thickness ratio or the thickness ratio of layers is between 10 and 35. The metal target material is Ni-20Co-12Cr-4Al (weightt percent); and the ceramic target material is ZrO2(YSZ) containing 8 weight percent of Y2O3. The metal/ceramic micro-lamination material has large thickness ratio of layers; therefore, the material can keep the characteristic of good toughness of the metal material to a great extent. Simultaneously, the existence of a lamination structure limits the growth of columnar crystals in the metal layer and reduce the possibility that crack expands along the metal grain boundary. Compared with a monolayer EB-PVD metal sheet, the metal layer of the micro-lamination material has less probability of brittle intergranular fracture and higher strength.

The invention discloses a production method of a fine-grain high-strength PMN-PZT (lead zirconate titanate) piezoelectric ceramic material. The production method comprises the following steps of: weighing raw materials including PbO, MgO, Nb2O5, TiO2, ZrO2, Bi2O3 and MnO2 in a stoichiometric ratio of (x)Pb(Mg1/3Nb2/3)O3-(1-x)Pb(TiyZr(1-y))O3-(a)Bi2O3-(b)MnO2-(c)Nb2O5-(d)ZnO-(e)SnO2, wherein x is 0.35-0.40, y is 0.40-0.70, and a, b, c, d, e are 0-1%; carrying out the process steps of ball milling, calcining, secondary ball milling, pelleting, tabletting, adhesion eliminating, sintering and the like to obtain a product. Therefore, by adopting the production method, the synthesis temperature of PMN-PZ-PT in the prior art can be greatly reduced, the compactness of a ceramic sample is high, the grain is tiny (-2 microns), the grain size is uniform, and a fracture mode realizes conversion from an intergranular fracture mode to a trans-granular fracture mode, namely the grain-boundary strength is greatly improved.

A ceramic substrate for a semiconductor producing/examining device which has high fracture toughness value, excellent thermal shock resistivity, high thermal conductivity and an excellent temperature rising and falling properties, can be used as a hot plate, an electrostatic chuck, a wafer prober and the like. A ceramic substrate, for a semiconductor producing/examining device, having a conductor formed inside or on the surface thereof has been sintered such that a fractured section thereof exhibits intergranular fracture.

An aluminum nitride sintered body includes a polycrystalline structure in which grain boundary fracture toughness K_IC^gb is 1.6 MPa·m^1/2 or more. The grain boundary fracture toughness K_IC^gb can be determined by the following equation:

K_IC^gb=KC_IC·cos²(π·PIF/200)

where K_IC is fracture toughness (MPa·m^1/2), and PIF is a percentage of the intergranular fracture (%).

The invention relates to a tensile fracture determining method for a crack forming period of a steel and iron material, which belongs to the technical field of failure analysis of a steel and iron material. The method comprises the following steps: firstly preparing a tensile sample comprising cracks, performing the breaking test, separating two crack surfaces, and determining the crack forming period according to characteristics of the existence of dimples of a micro-morphology of a fracture, cleavage, quasi-cleavage or intergranular fracture and the like. The method has the advantages that compared with the existing metallographic observation method, the tensile fracture analysis method does not damage the morphology of the crack and micro-tissues nearby the crack, so that the determination accuracy of the crack forming period can be improved, and the important evidence can be provided for analyzing the forming reason of the crack and making the preventive measures.

The invention provides a heat treatment process capable of lowering ductile-brittle transition temperature and intergranular fracture ratio of turbine blades. When the heat treatment process is used, the problem that the process effect is susceptible to influences of chemical components of the raw material of the blades when the conventional sub-temperature annealing process is used to treat the turbine blades and the problem of high ductile-brittle transition temperature and intergranular fracture ratio of the turbine blades due to overlong high-temperature retention during heat treatment ofthe blades in the sub-temperature annealing process are solved. In the invention, the blades are uniformly placed in a common quenching material basket according to a technical scheme and then the quenching material basket is placed in a heat treatment quenching furnace. The heat treatment process is characterized in that: the blades are quenched twice in a quenching furnace; the temperature of primary quenching is 980 to 1070 DEG C; the temperature is kept constant for 1 to 3 hours; the cooling speed is 20 to 50 DEG C per minute; the temperature of secondary quenching is 900 to 1,000 DEG C; the temperature is kept constant for 15 to 120 minutes; the cooling speed is 30 to 50 DEG C minutes; and the temperature of the primary quenching is 20 to 100 DEG C higher than the temperature of the secondary quenching.

The invention provides a method for obtaining an intergranular fracture from austenite steel and application of the method. According to the method, after the surface of an austenite steel sample is electrolytic-polished, the austenite steel sample is subjected to cathodic hydrogen charging; then the two ends of the austenite steel sample are clamped for a while, and the austenite steel sample is put into a surface analyzing device; under the vacuum environment, the preset fracture of the austenite steel sample is primarily pressed for many times, then the preset fracture of the austenite steel sample is pressed to be broken at a time, and the intergranular fracture is obtained. The method is simple in technique and short in time consumption; operation steps are simple and controllable and easy to achieve; and the austenite steel fracture obtained through the method is a typical intergranular fracture, pollution can be effectively avoided, objective and accurate evidences can be provided for component analysis of a grain boundary, and the intergranular fracture is applicable to component analysis of the grain boundary of austenite steel.

The invention provides a method for preparing neodymium iron boron magnetic powder for a sintered magnet, and belongs to the field of magnetic materials. The method includes the followingprocesses that neodymium iron boron powder particles are prepared by adopting a gas atomization method, crystalline grains inside the powder particles grow to 1-3 microns by vacuum heat treatment, the intergranular fracture of the powder particles occurs after hydrogen decomposing, and single crystal particles with a particle size of 1 to 3 microns are finally obtained after dehydrogenation. The method has theadvantages that the neodymium-rich phase of the neodymium iron boron particles prepared by the gas atomization method is evenly distributed at the boundary ofNd2Fe14B main phase crystalline grains, and the neodymium-rich phase uniformly covers the surface of the Nd2Fe14B main phase crystalline grains in the form of a thin layer by means of hydrogen absorption intergranular fracture, so that the neodymium-rich phase in the finally prepared sinteredneodymium iron boronmagnetuniformly covers the periphery of the Nd2Fe14B main phase crystalline grains in the form of a thin layer, demagnetizationexchange coupling is greatly enhanced, neodymium iron boroncrystalline grains prepared by the method are fine and uniform, and the magnetic properties of the obtained neodymium iron boron magnet, particularly the coercive force, are high after orientation molding, sintering and tempering treatment areconducted on the neodymium iron boron magnetic powder prepared by the method.

Provided is a solid electrolyte material provided which, while maintaining a high oxygen ion conductivity, minimizes the extraction of scandia caused by impurities such as silicon in the fuel gas, and has improved intergranular strength in order to eliminate intergranular fracture caused by crystalline modification. The solid electrolyte material is a zirconia solid electrolyte material having yttria dissolved therein, has cubic crystals as the main ingredient, and is further characterized by having a lanthanoid oxide dissolved therein.

The invention discloses a detection and characterization method of intergranular fracture and trans-granular fracture of WC grains in WC-Co alloy. The method successively comprises the following steps: conducting a bending strength test or an impact toughness test on a hard alloy test strip and recording a result; carrying out surface binder phase Co removal treatment on a fracture sample of a sample strip; cleaning and drying; observing trough a scanning electron microscope, and taking view pictures of different parts; counting grain number of hard phase WC grains of intergranular fracture and trans-granular fracture in the fracture sample (the total number is not lower than 200), calculating the proportion of trans-granular fracture grains, namely trans-granular fracture rate being characterized in the specification, and catalyzing and obtaining the relation between trans-granular fracture rate and bending strength or impact toughness. According to the invention, qualitative and quantitative analysis of intergranular fracture and trans-granular fracture of WC grains with hard phase alloy fractures can be carried out. The method of the invention plays a guiding role in quality control and scientific study of hard alloys.

The invention relates to low-temperature sealing glass and a preparation method thereof. The low-temperature sealing glass comprises the compositions in percent by weight: 63.3%-66.9% of bismuth subnitrate, 13.1%-14.5% of boric acid, 14.3%-15.7% of barium carbonate, 2.8%-3.1% of silica, 1.0%-1.3% of aluminium hydroxide and 1.9%-2.1% of copper oxide; and the balance is unavoidable impurities. Undamaged sintering effect can be reached at low temperature when the low-temperature sealing glass is prepared according to requirements; the low-temperature sealing glass has good sealing performance; and when sintering is performed at the temperature, because the temperature is low and crystal grains of the material grow slowly, the material crystal grains does not show obvious growth and the material keeps original toughness when sintering is finished and the material crystal grains are subjected to microstructure analysis, so that intergranular fracture of a hot electrode at high temperature cannot be caused.

The invention discloses a processing method of a low-temperature plastic high manganese steel plate. The processing method comprises the processing steps of high manganese steel smelting, steel ingot post-processing, and plate forming by cogging and rolling. The concrete steps are as follows: A. high manganese steel smelting: a material formula includes the following ingredients in percentage by weight: 30-36 percent of Mn, 0.02-0.06 percent of C, 0-0.01 percent of S and 0-0.008 percent of P, the balance being Fe; B. steel ingot post-processing: a high manganese steel ingot formed by smelting is heat-treated for 2-4 hours at a temperature of 1,150-1,200 DEG C, and then transferred to a room-temperature water quenching pool to be homogenized to be subjected to solution treatment; C. plate forming by cogging and rolling: after solution treatment, the high manganese steel ingot is cogged, and then is hot-rolled and tempered to be homogenized. When being stretched and deformed at a low temperature (for example -180 DEG C), the low-temperature plastic high manganese steel plate has the characteristics of typical brittle fracture (i.e. intergranular fracture), but the low-temperature plastic high manganese steel plate has uniform elongation percentage above 18% and higher yield strength and tensile strength, so that the low-temperature plastic high manganese steel plate is suitable for low-temperature environments such as low-temperature pressure vessels.

The invention discloses a high-flexibility copper rod and a preparation method thereof. Copper and titanium are compounded to prepare a copper-based alloy, the flexibility and strength of the material are improved, zirconium is added in the compounding process, titanium is dissolved in the copper in a solid mode, meanwhile, diffusion of the titanium element on a grain boundary can be hindered through addition of zirconium, and thus the heat resistance of the titanium-copper alloy is remarkably improved; the titanium-copper alloy and boron are crushed and then sintered under high pressure, so that secondary recombination of the grain boundary is performed, the boron located at the grain boundary inhibits continuous precipitation of beta-Cu4Ti at the grain boundary during sintering, intergranular fracture is reduced, and the flexibility is improved; the addition of the Mg-Zn-Al alloy inhibits non-uniform nucleation of an equilibrium phase of the titanium-copper alloy at the grain boundary, twin boundary, dislocation and other defects, so that grains are more regular, meanwhile, distribution of a second phase is improved, the hot brittleness of the alloy is eliminated, the metal strength is improved, and the mechanical property of the alloy is improved.

The invention discloses a method for obtaining intergranular fractures in oriented silicon steel. The method comprises the following steps of: processing an oriented silicon steel sample into an Auger electron spectrometer standard sample; cleaning the surface of the standard sample; carrying out hydrogen charging, namely putting a preset fracture of the standard sample into a thiourea-containing solution of a hydrogen charging device, and taking the oriented silicon steel sample as a cathode; placing a platinum sheet and taking the platinum sheet as an anode; performing hydrogen charging on the cathode for 12-50 h at the hydrogen charging current of 1.25-1.35 A, the hydrogen charging current density of 0.1-0.8 A/m<2> and the hydrogen charging voltage of 36-39 V; and performing surface analysis. The method is simple in process, convenient to operate and short in consumed time, the used poisoning agent is thiourea, so that the problem that extremely toxic arsenic trioxide is adopted as the poisoning agent, and the human health is greatly threatened is solved, the obtained fractures of the oriented silicon steel are typical intergranular fractures, and the method is suitable for grain boundary segregation behavior and grain boundary microcell component analysis of the oriented silicon steel.