29 results about "Industrial sewing machine" patented technology

The invention relates to the technical field of machine vision and industrial automation, and discloses an industrial sewing machine stitch defect detection and self-adaptive compensation method based on machine vision. The technical problems that stitch quality control of an existing industrial sewing machine depends on manpower, efficiency is low, and defects cannot be intervened in real time are solved. After synchronously capturing a stitch image, segmenting a stitch graph through image processing; extracting quality data of the stitch length and the average width value from the graph; comparing the quality data with preset parameters to diagnose defect types; a compensation instruction is generated according to the diagnosed defect type, and the cloth feeding speed and the upper thread tension of the sewing machine are adjusted in real time. By extracting the geometrical characteristics of the stitches and performing quantitative analysis, the defects of stitch skipping, non-uniform stitch length and abnormal stitch tightness are automatically identified; by establishing a closed-loop feedback mechanism of defect types and specific compensation actions, the follow-up stitches are rectified in real time, so that the defective rate is reduced, and the manual dependence is reduced.

1. Name of the product in this design: Panel (Display screen 2). 2. Purpose of this design: An embedded panel for controlling the operation of an industrial sewing machine. 3. The key design feature of this product is its shape. 4. The image or photograph that best illustrates the design's key features: the front view.

The industrial sewing machine (2) comprises: a main body (30) for sewing objects; a communication unit (15) for receiving authentication result data (60) from a communication terminal; a storage unit (13B) for storing registration data (70) that associates the authentication result data (60) with an account; and a control unit (13A) for managing permissions corresponding to the account. The control unit (13A) compares the authentication result data (60) received from the communication terminal (5) with the registration data (70).

The utility model belongs to the technical field of industrial sewing machines, and particularly relates to an industrial sewing machine. The sewing machine body is arranged on the workbench and located on the other side of the workbench; the mounting frame is arranged on the workbench, and a limiting cylinder used for winding a sewing thread is arranged in the middle of the mounting frame; the placing structure is arranged at the top of the mounting frame and is used for sleeving and fixing the bobbin; wherein the placing structure comprises a sleeving assembly and a fastening assembly, and the fastening assembly is arranged to be capable of gradually expanding the sleeving assembly when the fastening assembly is gradually screwed. The placement structure has the beneficial effects that the sleeving assembly and the fastening assembly are combined, and the fastening assembly is designed to be capable of pushing the sleeving assembly to be gradually expanded in the gradual screwing process, so that the sleeving assembly is tightly attached to the inner wall of the bobbin. By means of the design, the installation process is simplified, stable installation of the bobbin can be achieved by directly screwing the fastening assembly, the installation efficiency is greatly improved, and operation steps are reduced.

The utility model relates to an automobile seat cover sewing auxiliary clamp which comprises a fixed bottom plate used for being installed on a table top of an industrial sewing machine, a supporting guide rail is horizontally arranged above the fixed bottom plate, and a sliding support is connected to the supporting guide rail in a sliding mode. A seam allowance positioning block which extends downwards and is used for positioning a seam allowance is arranged at one end of the sliding bracket. The clamp is simple and reasonable in structural design, when the clamp is used, the clamp is installed on a table top of an industrial sewing machine for sewing the automobile seat cover, the needed seam allowance width is adjusted through the sliding support, then a cutting piece is fed into a sewing position to be sewn, and the seam allowance of the cutting piece is tightly attached to the seam allowance positioning block to conduct sewing operation. During sewing, the phenomena of different widths of cut piece seam allowances and left-right skewing and twisting of sewing threads are avoided, and when sewing personnel are assisted to sew and fold edges, edge folding errors are reduced, the sewing efficiency is improved, the defective rate is reduced, the seat attractiveness is improved, the seat production efficiency is improved, and meanwhile the labor cost can be reduced.

The invention relates to the technical field of sewing machine bottom line monitoring, in particular to an industrial sewing machine bottom line monitoring method and system. A full-thread shuttle peg is used for teaching in an actual sewing environment, the dynamically measured full-capacity needle number truly reflects the actual sewing capacity under the combination of specific threads and cloth, systematic errors caused by inaccurate presetting are eliminated, and follow-up early warning is targeted; through the collaborative analysis of the comprehensive main shaft rotation angle, the needle pulse, the tension signal and the photoelectric signal, the system can distinguish effective sewing, needle skipping, thread breaking and normal operation pause in a high-precision mode, counting errors or teaching interruption caused by misjudgment of a sensor are avoided, and the purity of effective sewing needle number data is ensured. Based on a dynamic full-capacity needle number early warning mechanism, accurate needle replacement reminding can be provided before a bottom thread is really used up, the product quality and consistency are improved, meanwhile, unnecessary shutdown and production interruption are reduced, and the production efficiency and intelligent management level of industrial sewing are comprehensively improved.

The application discloses a hidden cover production industrial sewing machine speed regulator, which comprises a mounting seat, a base is mounted on the outer side wall of the mounting seat, a plurality of threaded mounting holes are uniformly formed in the base, a through groove is formed in the mounting seat, a rotating frame is rotationally connected in the mounting seat, a placing frame is fixedly connected in the mounting seat, and a moving frame is slidably connected to the placing frame and the mounting seat. The application further discloses a hidden cover production machine, which comprises a base, a plurality of support rods are vertically arranged on the upper surface of the base, the upper ends of two adjacent support rods are jointly provided with a connecting rod, and two cross rods are jointly arranged between the two connecting rods. The application has the advantages of ingenious structure, convenient use, small size, high installation stability, suitability for different types and models of industrial sewing machines, convenience in adjusting the position and direction of installation, convenience in batch production and reduction of production cost to a certain extent.

The invention discloses an automatic lining cutting and ironing device, which relates to the technical field of garment production and comprises a base, an industrial sewing machine and a support. A traction driving module, a cutting module, a pressing module, a pressing module, a jacking module and a lining cloth roll are arranged on the support. The traction driving module is used for automatically pulling the lining cloth; the lining cloth is cut into small fixed-length sections by the cutting module; the material jacking module bears and lifts the cut-parts; the pressing module is used for pressing the cut-parts during pressing; the pressing module is used for performing hot-pressing bonding on the lining cloth and the cut-parts; and finally sewing the two by an industrial sewing machine. Through collaborative operation of all the modules, automation of the whole process from lining cloth conveying, fixed-length cutting, cut-part alignment, pressing and fixing to sewing is achieved, the traditional operation mode of manual picking, placing and lining cloth ironing is thoroughly replaced, and the problems that in the prior art, production efficiency is low, and labor input is large are effectively solved.

1. Name of the product in this design: Graphical User Interface for Operating Systems of Electronic Devices. 2. Purpose of this design: To be used as an operation panel on a sewing machine for operation and information display. 3. The key design features of this product are its graphical user interface and display graphics. 4. The image or photograph that best illustrates the design's key points: the front view. 5. Purpose of the graphical user interface: The interface of this application is mainly used to control industrial sewing machine equipment.

The utility model discloses a high-speed rotating shuttle for an industrial sewing machine, which comprises a shuttle race, and the inner wall of the shuttle race is rotatably connected with a shuttle frame; the inner wall of the side face of the shuttle race is in threaded connection with a thread guide plate screw, and the outer wall of the thread guide plate screw is in sliding connection with a thread guide plate. Lubricating oil can be rapidly conveyed to friction interfaces of the shuttle frame, the shuttle race and the moon ring, abrasion of parts is effectively reduced, operation noise is lowered, and the service life is prolonged during high-speed rotation. The moon ring has good repeated disassembly and assembly stability through a downward pressing type fixing structure, the position of the moon ring groove can still be kept accurate after multiple times of disassembly and assembly, and meanwhile it is ensured that the shuttle frame keeps accurate axis movement during high-speed rotation through the rotating connection of the shuttle race and the shuttle frame and the moon ring limiting structure.

The invention discloses an industrial sewing machine processing welding device which comprises a base and is characterized in that a baffle is fixedly arranged on the upper wall of one side of the base, a side plate is fixedly arranged at the end, away from the baffle, of the base, a top plate is fixedly arranged on the side plate, and a first telescopic plate is slidably arranged on the lower wall of the top plate; a welding sleeve is fixedly connected to one end of the first telescopic plate, a moving control mechanism corresponding to the first telescopic plate is arranged on the top plate, a fixing table is fixedly connected to one side of the welding sleeve, and the fixing table is fixedly arranged on the welding sleeve through a fixing mechanism; an annular sliding groove corresponding to the electric control sliding block is formed in the inner wall of the welding sleeve, and the welding head is connected to the electric control sliding block. According to the device, the hand wheel of the sewing machine and the connecting sleeve of the machine body of the sewing machine can be accurately and rapidly attached and pressed, the operation of automatic circumferential welding is completed in the protective sleeve, and the safety during hand wheel welding is greatly improved.

1. Name of the product in this design: Touch-screen control panel (sewing system). 2. Purpose of this design: To enable control of equipment via a touch screen, especially suitable for controlling sewing equipment such as industrial sewing machines. 3. The key design feature of this product is its shape. 4. The image or photograph that best illustrates the design's key points: 3D view 1.

The application provides a control method and system applied to an industrial sewing machine, relates to the technical field of sewing control, and comprises the following steps: in response to a sewing request, a target pattern file to be executed is read, the format identification of the target pattern file is identified, the target pattern file is parsed based on the format identification, needle trace data sequences are obtained, driving conversion processing is performed on the needle trace data sequences, motion control signals are obtained, auxiliary instruction information in the target pattern file is acquired, control instruction queues of the industrial sewing machine are generated based on the motion control signals and the auxiliary instruction information, and the execution mechanism of the industrial sewing machine performs a sewing operation based on the control instruction queues, so that the technical problem that the intelligent level of the industrial sewing machine is limited due to the poor file format compatibility, insufficient hardware computing power, difficulty in realizing high-reliability and self-adaptive pattern analysis and execution in the prior art is solved, and the intelligent level of the industrial sewing machine is improved.

The invention belongs to the technical field of sewing machines, and particularly relates to a platform type feeding industrial sewing machine and a thread trimming method, the platform type feeding industrial sewing machine comprises a rack, a thread sweeping mechanism, a presser foot lifting mechanism and a thread trimming mechanism, and the thread trimming mechanism comprises a fixed cutter assembly, a movable cutter assembly and a thread clamping assembly; the fixed cutter assembly comprises a first driving motor, a first transmission assembly and a fixed cutter; the movable cutter assembly comprises a second driving motor, a second transmission assembly and a movable cutter; the thread clamping assembly is used for clamping thread ends on the surface of the movable cutter; one side of the movable cutter is hinged to the second transmission assembly, and the other side of the movable cutter is provided with a lead part; the head part of the lead part is a convex tip part, the tail part of the lead part is a thread hooking part, and a guide curved surface is arranged between the two parts; the lead part is provided with a movable blade part and a movable blade threading hole; the movable blade part is matched with the fixed blade and cuts off a sewing thread; in the rotating process of the movable cutter, the movable cutter threading hole passes through the position under the machine needle, in the sewing starting stage, the machine needle penetrates through the movable cutter threading hole and drives a sewing thread to move towards the thread clamping piece, and the thread clamping piece tightly presses a thread end penetrating through the movable cutter threading hole.

The application particularly relates to a thread trimming device of an industrial sewing machine and a control method thereof, the thread trimming device comprising a fixed blade and a movable blade, the movable blade is installed on a support and can slide, the thread trimming device hooks the top thread and the bottom thread to the fixed blade to complete the thread trimming operation, in the process, the movable blade is provided with a hook-shaped structure to place the needle in the hook-shaped structure on the movable blade, so that the top thread is sleeved on the hook-shaped structure of the movable blade, and the driving assembly is arranged to drive the movable blade to contact the fixed blade to complete the thread trimming, wherein the movable blade has a buffer margin in the retraction process, so that the needle is prevented from being broken, a misoperation protection mode is arranged, the needle, the rotating shuttle and the movable blade are stopped in time when the needle presses the movable blade, the action of the needle is interrupted, the needle is protected from being broken, in addition, the elastic component is arranged to buffer the impact load when the movable blade contacts the fixed blade, and the support is further subjected to the action, so that the reliability of the thread trimming operation is improved.

This invention provides an adaptive calibration method, system, medium, and device for a stepper motor in an industrial sewing machine. The method includes: detecting the stepper motor current to obtain a target current value, the target current value including a maximum current value; comparing the target current value with a set calibration current threshold, wherein when the target current value is greater than the calibration current threshold, driving the stepper motor to engage and rotate the rotor for an electrical angle cycle based on an upper limit of the number of executions, until the rotor's physical rotation angle stops at a fixed angle; when the rotor's physical rotation angle stops at the fixed angle, completing self-calibration based on a preset visual output from an operation panel. This invention ensures that the stepper motor can achieve accurate initial positioning under various loads, fundamentally avoiding problems such as insufficient output, control inaccuracy, excessive current, and device damage caused by calibration deviations.

The utility model provides an anti-static device of an industrial sewing machine. The anti-static device comprises an anti-static base. The sewing machine head is arranged at the upper end of the anti-static base; a water mist static eliminating structure corresponding to the sewing end of the sewing machine head is arranged on one side of the end part of the anti-static base; the water mist static electricity removing structure comprises a shell, a containing groove is formed in the upper end of the shell, a water pipe positioning groove is formed in the lower end of the shell, an anti-static base is arranged on the industrial sewing machine, the anti-static base effectively prevents static electricity through the water mist static electricity removing structure, influences on sewing work can be prevented, and in the working process, the control panel can be operated; the hinge type electric pull rod is controlled to drive the cover plate hinge to rotate out of the containing groove, the flow guide plate is exposed, along with opening of the electromagnetic valve, the water pipe connected with the water supply end guides water flow into the telescopic pipeline, the water flow passes through the flow guide plate, finally, water mist is sprayed out through the atomization spray head, and a small amount of water mist can be attached to the sewing end of the sewing machine head to remove static electricity. And the cloth cannot be soaked by the water mist.

The invention belongs to the technical field of intelligent monitoring, and particularly discloses a sewing machine bottom line detection and control integrated system and a control method thereof.The sewing machine bottom line detection and control integrated system comprises a sensor module and a control module, the sensor module and the control module are integrally packaged, and the sensor module is used for detecting the rotating speed of a sewing machine winding device; and the control module is used for calculating the residual number of turns of the sewing machine winding device according to the rotating speed detection result, and performing shutdown control when the residual number of turns meets a set threshold condition. Real-time sewing machine bottom thread allowance monitoring can be achieved, the detection precision is high, and thread breakage can be effectively prevented; the system integrates sensing detection and control, is high in integration level and small in size, and can be adapted to a high-speed industrial sewing machine and compact household equipment; and meanwhile, the method has a bottom line margin threshold value dynamic adaptation function, has intelligence and flexibility, and can effectively reduce the risk of misjudgment.

The industrial sewing machine includes: a web server, based on a request from a web browser installed on an information terminal, providing the web browser with an operation screen simulating an operation panel, and receiving operation data generated by operating the operation screen; and a sewing machine control part, controlling a sewing machine operating part based on the operation data.

The utility model discloses a bag sewing thread thermal cutting-off device for an industrial bag sewing machine, belongs to the technical field of industrial bag sewing machinery, and aims to solve the problems that an existing bag sewing thread cutting-off device for the bag sewing machine is low in working efficiency, poor in thread cutting quality and not suitable for high-efficiency bag sewing thread cutting-off work of a packaging production line. A bag sewing thread thermal cutting device connected to an industrial bag sewing machine body is composed of an air cylinder connecting plate, an air cylinder, an electric heating thread cutter, a heat insulation plate, an electric heating cutter base and an electric heating cutter base plate, the electric heating thread cutter connected with the heat insulation plate in a clamping mode is fixed to the bottom of the air cylinder through connecting screws, and the air cylinder is connected with the air cylinder connecting plate through screws. The air cylinder connecting plate, the air cylinder, the heat insulation plate and the electric heating thread cutter are connected to the bag sewing machine body together through fastening screws, the electric heating cutter base plate is fixed to the electric heating cutter base through screws, and the electric heating cutter base and the electric heating cutter base plate are fixed to the bag sewing machine body base together. The device is practical in structure and suitable for being assembled with an industrial bag-sewing machine and used for cutting and fusing the bag-sewing threads.

The utility model relates to the technical field of sewing machine plate bending, in particular to a bending device for industrial sewing machine processing, which comprises an operating table, a bending machine is fixedly connected to the side surface of the operating table, a guide groove is formed in the outer surface of the operating table, and a clamping component with clamping and positioning functions is arranged in the operating table. Buffer assemblies capable of clamping multiple shapes and multiple sizes are arranged on the side surface of the clamping assembly, a driving motor in the clamping assembly is arranged, a connecting rod can be accurately pulled through program control, a screw or a rotary knob does not need to be manually and frequently adjusted, and only preset parameters need to be input in an operation interface. And the driving motor can automatically finish the clamping action according to the instruction, so that the manual intervention is greatly reduced, and the working intensity of operators is reduced.

The invention discloses a control system and a control method for a machine head oil pump of a sewing machine, which are applied to the technical field of industrial sewing machines. The H-bridge circuit is respectively connected with the power supply module and the sewing machine head oil pump; the man-machine interaction module is used for sending an oil quantity control instruction; the controller is connected with the man-machine interaction module and the H-bridge circuit and used for determining the duty ratio corresponding to the oil outlet quantity carried in the oil outlet quantity control instruction according to the preset mapping relation between the duty ratio and the oil outlet quantity; and generating a PWM (Pulse Width Modulation) driving signal according to the determined duty ratio, and carrying out driving control on the H-bridge circuit through the PWM driving signal, so that the oil outlet quantity of the sewing machine head oil pump conforms to the oil outlet quantity control instruction. By means of the scheme, the oil pump of the machine head of the sewing machine can be effectively controlled, the oil outlet amount can be accurately adjusted, and the phenomenon of insufficient or excessive oil supply is not prone to occurring.

1. Name of the product in this design: Panel (Display 1). 2. Purpose of this design: An embedded panel for controlling the operation of an industrial sewing machine. 3. The key design feature of this product is its shape. 4. The image or photograph that best illustrates the design's key features: the front view.

The utility model discloses a winding driving mechanism which comprises a winding driving shaft, and the winding driving shaft is rotationally installed on an installation base plate and can axially slide relative to the installation base plate. One end of the winding driving shaft is connected with a shuttle peg positioning shaft for placing a shuttle peg and a shuttle peg sleeve; the installation base plate is provided with an ejection air cylinder used for driving the winding driving shaft to move in the axial direction, and the installation base plate is provided with a winding motor used for driving the winding driving shaft to rotate. According to the shuttle changing device, the shuttle peg fixed on the shuttle peg positioning shaft can be wound, and the shuttle changing efficiency of the industrial sewing machine is improved.

The invention discloses a rotating speed loop control method, device and equipment of an industrial sewing machine and a storage medium, which are applied to the field of control, and comprise the following steps: pre-establishing a mapping table of different rotating speeds and optimal control parameters; the optimal control parameters comprise an optimal proportional control parameter and an optimal integral control parameter; acquiring the actual rotating speed of the servo motor of the industrial sewing machine through a photoelectric encoder, filtering the actual rotating speed, and obtaining an absolute value to obtain an effective actual rotating speed; querying the mapping table by taking the effective actual rotating speed as an index to obtain a target proportional control parameter and a target integral control parameter; and performing proportional-integral adjustment on the deviation between the target rotating speed and the effective actual rotating speed value through a rotating speed loop controller based on the target proportional control parameter and the target integral control parameter, and outputting a control quantity to drive a servo motor. According to the method, the rotating speed control precision and the running smoothness under different sewing tasks are improved; real-time complex operation is not needed, and the operation load of the controller and the engineering implementation cost are greatly reduced.

The invention discloses a compensation method, device and equipment, a medium and a product. Relates to the technical field of industrial sewing machine intelligent control, and the method comprises the following steps: receiving the position information of continuous multi-frame feature points sent by an optical sensor, the continuous multi-frame feature points being the position points of the same cloth surface feature points in continuous multi-frame images; determining a target directional curvature according to the position information of the continuous multi-frame feature points; compensation is carried out based on the target directional curvature, and by means of the technical scheme, the consistency, uniformity and stability of curve sewing can be improved.

The invention discloses an industrial sewing instruction multi-level analysis method fusing the real-time state of equipment, and the method comprises the steps: firstly decomposing a complex instruction into an atomic operation intention sequence through a special instruction decomposition model; secondly, performing parameter standardization by combining the domain entity analysis model with a knowledge base; thirdly, inferring the real-time physical state of the model fusion equipment according to the context numerical value; and finally, generating a part of completely structured machine executable data through an intention synthesis step. By means of the cascade architecture exceeding the RAG, natural language instructions of workers can be converted into accurate and unambiguous machine intentions in a high-fidelity mode, and core technical support is provided for intelligent and reliable industrial sewing machine control.

This utility model discloses an industrial sewing machine, including a worktable, a sewing machine head mounted on the top of the worktable, and a transparent baffle mounted on the front end of the sewing machine head via an angle adjustment component. The angle adjustment component includes a mounting base mounted on the front end of the sewing machine head, a rotating shaft rotatably mounted on the mounting base, a transparent baffle mounted on one end of the rotating shaft, and the other end of the rotating shaft connected to one end of a handle via a first elastic element. By turning the handle, the first elastic element can undergo elastic deformation, thereby separating the first tooth block from the toothed ring. After the first tooth block is separated from the toothed ring, rotating the handle can drive the rotating shaft to rotate, which in turn drives the transparent baffle to rotate, thereby adjusting the angle of the transparent baffle. After adjustment, releasing the handle causes the first elastic element to apply force to the handle, causing the first tooth block to mesh with the toothed ring, thus fixing the angle of the transparent baffle. Therefore, the transparent baffle can be adjusted to a suitable angle according to different workers.