A method of fabricating plastic objects having an insert of
Lenticular lens material integrally bonded or otherwise attached therein. In one embodiment, the method is used to fabricate a container, such as a conical cup, by first manufacturing or providing a sheet of Lenticular material comprising
layers of lens material and optical ridges and grooves and an ink layer printed on the flat side of the lens material. To protect the ink from the heat of molten or moldable plastic during later plastic
processing, a thermally protective substrate is attached or bonded to the ink layer by using adhesives to attach a plastic substrate or by
coating the ink with
coating materials that thermally protect the ink from high temperatures. In one embodiment, the protective substrate is applied in a
two step process of first placing a plastic
hot melt onto a
polyester or other material
release liner and, after cooling of the
hot melt, using heat and pressure to laminate or bond the
hot melt plastic to the ink and then removing the liner. Lenticular inserts are
cut out of the Lenticular material sheets and the inserts are positioned within a mold where the container is formed by injection, blow, or other molding process. In this step, the substrate acts as a bonding surface as it contacts the molten plastic, melts, and then cools forming a bonding interface with the plastic used to form the container.