This invention provides a method and
system for hydrothermal-
roasting coupled
cascade separation and full-component
resource recovery of
vanadium-
phosphorus iron, belonging to the field of
resource utilization technology. The invention includes
raw material pretreatment, hydrothermal pre-dephosphorization, low-temperature composite salt
roasting for
vanadium extraction, water leaching and
vanadium recovery, and molten reduction alloying. This invention pioneers a
coupling mechanism between "hydrothermal pre-dephosphorization" and "low-temperature composite salt
roasting for vanadium extraction," and connects it with "molten reduction alloying," forming an inseparable
cascade separation and full-scale
recovery closed-loop
system. Under mild conditions, it achieves a
phosphorus removal rate exceeding 92% and a vanadium conversion rate exceeding 99%, reducing
energy consumption by approximately 30% and
solid waste emissions by more than 85% compared to traditional processes. It simultaneously produces three high-value products: high-purity vanadium
pentoxide, agricultural
phosphate, and stainless steel master
alloy, possessing multiple advantages such as high
resource utilization, clean and low-carbon operation, and significant
economic benefits.