The invention provides a horn seal structure and a processing method thereof. The horn seal structure comprises a horn, a first shell, a second shell and a third shell. The first shell and the second shell are fixedly connected, the back face of the horn, the first shell and the second shell form a rear sound cavity, the second shell and the third shell are fixedly connected, and the front face of the horn, the second shell and the third shell form a front sound cavity. In the processing method of the horn seal structure, the first shell and the second shell are fixedly connected in an ultrasonic welding mode, the horn is fixed, and the rear sound cavity is sealed. The horn seal structure reduces the entire thickness of mobile terminal equipment, the horn and a sound-out opening can be arranged more freely, and the influence of salt mist, sand dust and the like can be more effectively resisted. The processing method of the horn seal structure can effectively avoid resonance between the horn and the shells.