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148 results about "Mass reduction" patented technology

Process method for improving manufacturing accuracy of aluminum-alloy open-type integral impeller

InactiveCN104646961AAchieve process improvementImprove product qualityImpellerDynamic balance
The invention relates to a process method for improving the manufacturing accuracy of an aluminum-alloy open-type integral impeller. The method comprises the concrete steps of preparing materials, carrying out rough-turning on impeller blank shape, carrying out rough-turning on a process gripping head, carrying out heat treatment, carrying out artificial aging, carrying out semi-fine-turning on the process gripping head, carrying out semi-fine-turning on impeller shape, carrying out low-temperature treatment, carrying out five-axis-linkage-machining rough-milling, carrying out natural aging, carrying out five-axis-linkage-machining fine-milling, gripping, carrying out fine-turning on an axle hole, carrying out fine-turning on an impeller, gripping and carrying out dynamic balance. The impeller manufactured by adopting the process method provided by the invention has the characteristics that the shape is complete, the curved face is smooth and unhindered, blade curved faces and flow passage curved faces are low in deformation, and shown by the results of a fluorescent flaw detection, blade surfaces and front edges of the blades are flawless; during the dynamic balance of the integral impeller, mass reduction is relatively low, the qualified rate is high, and the qualified rate of excess-revolution tests of the integral impeller is greatly increased; the improvement of process for the series of integral impeller parts is realized, and good product quality, performance and design requirements are guaranteed; meanwhile, the stability of production quality is improved, and the reliability of products is improved.
Owner:SHANGHAI INST OF TECH

Manufacturing process of ultra-long blade complex curved surface integral impeller made of aluminum alloy material

InactiveCN105904169AManufacturing process improvements and enhancementsComplete shapeOther manufacturing equipments/toolsNumerical controlCold treatment
The invention relates to a manufacturing process of an ultra-long blade complex curved surface integral impeller made of an aluminum alloy material. The manufacturing process includes the specific steps of preparing materials, conducting rough machining on the profile of an impeller workblank, conducting heat treatment, conducting artificial aging, conducting semifinishing on the profile of the impeller, conducting ice-cold treatment, drilling a positioning hole, conducting five-axis linkage rough machining, conducting natural aging, conducting five-axis linkage finish machining, conducting clamp treatment, conducting numerical control turning, conducting linear cutting, conducting clamp treatment and conducting dynamic balancing. By the adoption of the process technology method, the ultra-long blade complex curved surface integral impeller made of the aluminum alloy material is manufactured, the blade shape of the ultra-long blade complex curved surface integral impeller made of the aluminum alloy material is complete, deformation is small, the blade lines of the blade faces of blades are smooth, mass reduction in dynamic balancing is small, and the yield is high; and process improvement in the integral impeller part of the structure is achieved, product quality is guaranteed effectively, the design requirement is met effectively, the stability of production quality is improved, and the reliability of products is guaranteed.
Owner:SHANGHAI INST OF TECH

A moulding method for a long-dimension separator sleeve of a pulse motor

A moulding method for a long-dimension separator sleeve of a pulse motor is disclosed. The method includes: according to product structure characteristics and function characteristic requirements, determining the thickness of a thermal insulation layer and the thickness of a fiber composite layer and preparing a pouring mould and a metal connecting part for sleeve moulding; preparing a connector comprising the metal connecting part; installing the connector to a moulding mandrel; manually pasting the surface of the moulding mandrel, which is not covered with the connector, with a thermal insulation material; winding the surface of the manual pasting layer with fiber dry yarn; vulcanizing to obtain a base layer of the thermal insulation layer; fully dipping carbon fiber in an epoxy resin solution; winding the surface of a carbon fiber cloth with carbon fiber in a wet manner to obtain a fiber composite layer; manually pasting the surface of the composite layer with the thermal insulation material continuously; and vulcanizing to obtain the long-dimension separator sleeve of the pulse motor. The method is suitable for moulding of the separator sleeve reinforced by a resin-based composite material. The separator sleeve mainly comprises a nonmetal material, is small in product total weight, and facilitates passive mass reduction of motor shells.
Owner:湖北三江航天江北机械工程有限公司

Method for removing griseofulvin in biological medicine waste residues

The invention relates to a method for removing griseofulvin in biological medicine waste residues. The method for removing the griseofulvin in the biological medicine waste residues specifically comprises the following steps of (1) a pretreatment process including the sub-steps that (1-1) the to-be-treated biological medicine waste residues containing the griseofulvin is mixed with water, and waste residue slurry with the solid content being 5%-45% is prepared through slurry mixing and dispersing, and (1-2) the waste residue slurry is sterilized; and (2) a catalytic and oxidative degradation process, specifically, catalytic and oxidative degradation is conducted by adding an oxidative and catalytic agent into the sterilized waste residue slurry, and then filtering separation and drying are conducted. Compared with the prior art, a wet catalytic and oxidative treatment integrated technique is used for removing the griseofulvin left in the waste residues, the removal rate is high, secondary pollutants are avoided, and harmless treatment is achieved; the concentration of the griseofulvin left in the waste residues can be rapidly decreased to 0-50 ppm from the original 1000-5000 ppm, the mass reduction rate of the biological medicine waste residues is smaller than 10%, and the method has extremely good application prospects.
Owner:SHANGHAI RES INST OF CHEM IND

Full-load-bearing passenger car frame weight lightening method based on high-strength steel

The invention discloses a full-load-bearing passenger car frame weight lightening method based on high-strength steel. By the use of 700MPa high-strength steel products, combining a reasonable wall thickness replacement formula with a finite element simulation method, the yielding strength of the structure is effectively improved, frame mass reduction is achieved by thinning the wall thickness ofsquare pipes, the energy consumption of a whole vehicle is reduced, and the driving range of the whole vehicle is increased. Only the wall thickness of the square steel is changed, the size of the outer cross section of the square steel is not changed, the original structural design change is small, the method almost has no effect, the universality of steel structure is better, and the method is beneficial to mass production. Compared with aluminum alloy, the high-strength steel has better price and better processability, and the method is beneficial to reduce the cost of an adjusting production process. By means of simulation calculation of the stiffness sensitivity based on the wall thickness of the square steel, the weight is lightened in a targeted manner on the premise that the rigidity performance of the frame is ensured.
Owner:开沃新能源汽车集团股份有限公司
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