The invention discloses a
copper wire with an insulating layer and a manufacture method thereof. The
copper wire comprises a
copper core, a pure aluminum layer and an aluminum
oxide layer, wherein the pure aluminum layer is compounded to the outer surface of the copper core through a
metal composite technology, and the aluminum
oxide layer which is prepared through hard
anode oxidation treatment is arranged on the outer surface of the pure aluminum layer. In the method, the pure aluminum layer is compounded to the outer surface of the copper core through an
extrusion-drawing method
metal composite technology and is an auxiliary layer added in order to prepare the aluminum
oxide layer, and the hard
anode oxidation treatment is carried out on the outer surface of the pure aluminum layer so as to form the aluminum oxide layer. Because the
copper wire manufactured by using the method is adopted, the aluminum oxide layer is arranged on the outer surface of the
copper wire; the
copper wire belongs to
ceramic materials per se and has the advantages of high
temperature resistance and insulation, therefore, when used at the temperature of below 400 DEG C, the copper wire can also keep favorable insulating performance, is safe to use and has the temperature exceeding a copper wire canned by conventional plastics by more than one time.