This invention provides an in-situ measurement and
analysis method for the wear characteristics of a small-
diameter ball-end
grinding wheel for hemispherical
harmonic oscillators, based on a spectral
confocal sensor. It relates to the field of ultra-precision
grinding and
polishing technology, addressing the problem that existing in-situ detection methods cannot eliminate
system installation errors, and that sensor-acquired
signal data cannot accurately characterize the true wear condition of the
grinding wheel. This invention uses a spectral
confocal sensor to collect relative distance data of a standard sphere, utilizing the constraint conditions of the measurement coordinate points satisfying the ideal standard spherical
surface equation. Simultaneously, based on multibody theory, it establishes the
kinematic chain transmission relationship of the
machine tool measurement
system, constructs an error transmission model of the
machine tool, and solves for
assembly error values. The
assembly error results are then used to compensate for the
grinding wheel coordinate measurement results to obtain the calibrated
grinding wheel coordinates, which are further fitted to the morphology of the small-
diameter ball-end
grinding wheel, thus achieving in-situ measurement and analysis of the grinding
wheel wear characteristics.