The application discloses a
plunger pump wear fault detection method based on pressure-temperature layered triggering and physical prior
mask self-attention, and belongs to the technical field of hydraulic
system state monitoring and fault diagnosis. The method comprises the following steps: collecting vibration, pressure and temperature multi-source signals, and setting a default low
power consumption of a main controller; realizing layered early warning and deep diagnosis awakening based on four dynamic characteristics of pressure and temperature and an abnormal proportion of a sliding window; performing synchronous compression
wavelet transform on the vibration
signal and performing temperature-pressure analytical linear real-time correction, block encoding and vibration Token sequence generation; generating an additive physical
mask guided self-attention calculation based on a fault
frequency band prior, and extracting wear sensitive features; comparing with a working condition grouping fault feature
library to determine the fault type and grade. The application runs through the whole chain of
signal correction,
feature fusion and diagnosis decision with physical knowledge, and under the lightweight design of a
model parameter quantity less than 500k, realizes a variable working condition diagnosis accuracy of 94.2% and an early wear false negative rate of 3.5%.