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51results about How to "Does not affect production rhythm" patented technology

Steel ladle full-course covering and uncovering device and molten steel carrying device

ActiveCN107096914ALow headroom requirementsNo additional construction costs requiredMelt-holding vesselsHydraulic cylinderEngineering
The invention provides a steel ladle full-course covering and uncovering device and a molten steel carrying device. The steel ladle full-course covering and uncovering device comprises a fixed stand column, a lifting hydraulic cylinder, a lifting stand column, a rotation driving motor, a slewing bearing, a rotary frame, a transverse moving hydraulic cylinder and a transverse moving trolley. The fixed stand column is fixed on a platform; the lifting stand column is connected onto the fixed stand column in a sleeving manner; the lifting hydraulic cylinder drives the lifting stand column to go up and down along the fixed stand column; the rotary frame comprises a vertical rod and a horizontal rod connected with the vertical rod; the bottom of the vertical rod and the top of the lifting stand column are connected through the slewing bearing; the rotation driving motor is fixed on the lifting stand column and drives the slewing bearing to rotate so as to drive the rotary frame to rotate; the transverse moving trolley is positioned on the horizontal rod; and the transverse moving hydraulic cylinder drives the transverse moving trolley to move along the horizontal rod. The steel ladle full-course covering and uncovering device has low requirements for clearance above a steel ladle, is free of impact during covering and uncovering, and is low in equipment failure rate, small in maintenance quantity and smooth in production.
Owner:WISDRI ENG & RES INC LTD

UV code spraying device of steel tube

The invention discloses a UV code spraying device of a steel tube. The UV code spraying device of the steel tube comprises a UV bar code spray printing assembly, a number spray printing assembly and a UV solidifying assembly, wherein the number spray printing assembly, the UV bar code spray printing assembly and the UV solidifying assembly are sequentially installed in the advancing direction of the steel tube sprayed with a code from right to left. Numbers and bar code information are marked on the surface of the steel tube, and a unique identify label is given to the steel tube; the UV bar code has the advantages of being good in adhesive force and not prone to abrasion, and can be well applied to track steel tubes one by one in an online mode; the UV solidification is adopted, so that the bar code is dried instantly, the production rhythm is not affected, and an original production process can be continued in a seamless mode; the tracking of identifications of the steel tubes one by one is improved, and the code spraying is the basic link of the identification tracking in the production process of the steel tubes; the UV code spraying device of the steel tube is not restricted to being used in a production line of the steel tubes, and can also be applied to a production line of steel boards or other production lines with bad conditions.
Owner:HANGZHOU ZHEJIANG UNIV JINGYI ELECTROMECHANICAL TECH ENG

Inserting coil steel reel diameter measuring method and system

The invention belongs to the technical field of steel reel measurement and discloses an inserting coil steel reel diameter measuring method. The method comprises steps of acquiring a vertical height (H3) of an axle wire of a recoiling machine dabber, a vertical height (H1) of an axle wire of each steel reel trolley cradle roller, a radius (r) of the steel reel trolley cradle roller, and a distance (H2) between the centers of two cradle rollers on the steel reel trolley, acquiring a displacement (Y) of the steel reel trolley when the steel reel trolley vertically moves upward until the steel reel trolley cradle rollers are abutted against the outer wall of the steel reel, building a mathematic calculation module based on the vertical height (H3) of the axle wire of the recoiling machine dabber, the vertical height (H1) of the axle wire of each steel reel trolley cradle roller, the radius (r) of the steel reel trolley cradle roller, and the distance (H2) between the centers of the two cradle rollers on the steel reel trolley as well as the acquired displacement (Y) of the steel reel trolley, and acquiring a calculating formula between a steel reel radius (R) and the displacement (Y) of the steel reel trolley according to the mathematic module. The invention provides a high-efficient inserting coil steel reel measuring method.
Owner:BEIJING SHOUGANG CO LTD

Automatic distinguishing control method for maximum heating temperature of steel rolling heating furnace

The invention discloses an automatic distinguishing control method for the maximum heating temperature of a steel rolling heating furnace. The method is characterized in that a second-stage combustioncontrol system of the heating furnace utilizes a thermodynamic model, and a temperature setting initial set value T0 is calculated according to a steel type component, a size specification, a charging temperature, a target tapping temperature and a predicted residence time parameter of a steel billet; and a maximum heating temperature limiting step is set, particularly, a burner i control area S0is defined, a maximum heating temperature weight coefficient alpha i of the steel billet I is defined, the maximum heating temperature Tlimit at the burner I is calculated, T0 is compared with Tlimit, the smaller value is taken as as Tfinal, and Tfinal is used as the final set value of a PID controller corresponding to the burner to carry out temperature control. The method has the beneficial effects that the limitation of the maximum heating temperature of steel grades can be automatically realized under the conditions that the furnace is not empty, the production rhythm is not influenced and manual intervention by operators is not needed, fine control of the production process is realized, and the product quality is improved.
Owner:ZHANGJIAGANG POHANG STAINLESS STEEL

Test method of oxidation burning loss rate of billet steel processed by steel rolling heating furnace

The invention discloses a test method of oxidation burning loss rate of a billet steel processed by a steel rolling heating furnace. The method comprises the following steps: 1) weighing a steel sample, and recording mass of the steel sample; 2) placing the steel sample in a test module, integrally placing the test module and the steel sample on an upper surface of the billet steel which is goingto be placed in the furnace for being heated; 3) placing the test module and the steel sample into the furnace with the billet steel, after being heated step by step in the heating furnace, taking outthe test module and the steel sample with the billet steel, placing the steel sample in water for cooling, cooling to normal temperature and then taking out the steel sample, wiping up iron scales onthe surface; 4) drying the iron scales wiped up, weighing the dried steel sample, and recording the mass of the steel sample; 5) calculating the oxidation burning loss rate of the steel sample according to change of mass of the steel sample before and after being placed in the heating furnace. The test method of oxidation burning loss rate of the billet steel, provided by the invention, is simpleand easy to carry out and can test the oxidation burning loss rate of steels of different types; the module can be used repeatedly for many times; and a simple and effective method for actual measurement of data of oxidation burning loss of the billet steel is provided.
Owner:PANZHIHUA IRON & STEEL RES INST OF PANGANG GROUP

Method for lowering high-vanadium-titanium molten iron blowing desulfurization drossing iron loss

InactiveCN106319128AImprove slag stateReduce iron lossSlagTitanium
The invention provides a method for lowering high-vanadium-titanium molten iron blowing desulfurization drossing iron loss. Before desulfurization, the contents of C, Mn, V, Si, S, P, Ti in molten iron and the temperature of the molten iron are controlled; argon or nitrogen-argon mixed gas is adopted as a carrier, and Ca and Mg powder is adopted as a desulfurizer for blowing desulfurization; and a slag-modifier is added into the molten iron according to a ratio of 0.3-0.8 kg per ton of iron for desulfurization. After desulfurization, the argon or nitrogen-argon mixed gas is introduced into the molten iron; drossing is performed until 1 / 4-1 / 3 of slags remain; and then the slag-modifier is added into the molten iron according to a ratio of 0.2-0.5 kg per ton of iron, and then drossing is performed until the slags are totally removed. After the slags are totally removed, the molten iron comprises the contents of 3.9-4.5% of C, 0.10-0.33% of Mn, 0.24-0.49% of V, 0.10-0.4% of Si, 0.001-0.004% of S, 0.05-0.16% of P and 0.10-0.30% of Ti, and the temperature of the molten iron is 1240-1320 DEG C. By adopting the method, the slag status of the desulfurization slags of the molten iron can be greatly improved; the high-vanadium-titanium molten iron blowing desulfurization drossing iron loss and steel and iron consumption are effectively reduced; and the smelting cost of enterprises is lowered.
Owner:ANGANG STEEL CO LTD

Internal cooling device and method of steel pipe on-line cooling

The invention relates to an on-line heat treatment technology of steel pipe production, in particular to an internal cooling device and method for steel pipe on-line cooling. According to the internalcooling device and method for steel pipe on-line cooling, the internal cooling device for spraying water from the head part or the tail part into a steel pipe is arranged at the front part, the backpart or the middle part of a steel pipe on-line spraying ring cooling device, and a movable inner spraying axial flow cooling device is arranged at the gap position in the steel pipe on-line sprayingring cooling device, wherein the movable inner spraying axial flow cooling device (2) comprises an up-and-down lifting driving device (24), a front-and-back movement driving device (23), a support (22) and a movable inner spraying axial flow spray pipe (21), so that the temperature difference between the inner wall of the steel pipe and the outer wall of the steel pipe is reduced, the on-line cooling uniformity is improved, the comprehensive mechanical property of the steel pipe is effectively improved, the specification of steel pipes capable of being cooled can be expanded, and the uniformity of the temperature of the inner wall and temperature of the outer wall and the consistency of the radial structure of steel pipe on-line cooling are realized, the production rhythm of on-line hot rolling of the steel pipe is not influenced, and the production efficiency is improved; the production of double-length steel pipes or triple-length steel pipes can also be met; and the length of the steel pipe capable of being cooled is close to 40m or even longer.
Owner:BAOSHAN IRON & STEEL CO LTD

Electric power angle steel intelligent detection system and method based on image recognition

The invention discloses an electric power angle steel intelligent detection system and method based on image recognition. The detection system is arranged at an angle steel finished product end on the premise of not changing an angle steel processing line, and the detection system comprises a main body support, an image sampling device, an angle steel sensing device and a detection control system; the main body support is a doorframe-shaped support; the image sampling device and the angle steel sensing device are installed on the main body support, the angle steel conveying device penetrates through the main body support, and the image sampling device includes two sets of industrial linear array cameras and is used for sampling two right-angle faces of angle steel; the angle steel sensing device comprises a photoelectric sensor and an encoder, the photoelectric sensor is used for detecting the conveying position of angle steel, and the encoder senses the angle steel conveying speed and controls the camera shooting frequency; and the detection control system judges and displays angle steel processing results. The device is independent of an original angle steel processing equipment production line, and the original angle steel production line is not transformed while intelligent angle steel detection is achieved.
Owner:SHANDONG ELECTRICAL ENG & EQUIP GRP

Cast tube inner wall cleaning device

The invention provides a cast tube inner wall cleaning device and relates to cast tube inner wall cleaning equipment, in particular to a spherulitic graphite cast tube inner wall gas type cleaning device. The cast tube inner wall cleaning device comprises a sealing tank, a steel tube, a coupler, a spray gun head, a supporting roller set, a supporting rack and a movable trolley. A sand inlet and a nitrogen inlet are processed in the upper portion of the sealing tank. A nitrogen outlet is formed in the lower portion of the sealing tank. The nitrogen outlet is connected with the steel tube through a hose. The steel tube is connected with the spray gun head through the coupler. A gun nozzle part of the spray gun head extends into a cast tube erected on the upper portion of the supporting roller set. The end, close to the coupler, of the steel tube is supported by the supporting rack. Meanwhile, the middle of the steel tube is supported by the movable trolley and moves forwards and backwards along with the movable trolley. Steel emery is blown into the spray gun head from the steel tube through nitrogen flow, then blown out of the spray gun head and knocked on the inner wall of the cast tube, and the cleaning function is achieved. The cast tube inner wall cleaning device has the advantages of being novel in structure, easy and convenient to operate, low in machining cost, capable of reducing labor intensity of workers and improving work efficiency, obvious in cleaning effect and the like.
Owner:DALIAN JIAOTONG UNIVERSITY

Method for reducing shearing buckling occurrence rate of steel plate with thickness of 23 mm or above

ActiveCN113333464AReduce shear warpSolve clipping warp problemCooling bedsProfile control deviceEngineeringKnife blades
The invention discloses a method for reducing the shearing buckling occurrence rate of a steel plate with the thickness of 23 mm or above, and relates to the technical field of steel production. The method comprises the following steps that S1, after being discharged from a furnace, a steel billet is rolled through a roughing mill and a finishing mill, is straightened through a pre-straightening machine, is cooled through ultra-fast cooling, is straightened through a fine straightening machine and then reaches a sectioning shear to be prepared for shearing and sectioning; S2, according to the three-level steel plate size issued by an MES and the position of an on-site scaleplate, a sectioning shear operator inches an advancing or retreating roller way button, and the steel plate is conveyed to the corresponding position; S3, a shearing button is pressed down, and shearing is started; S4, an upper blade falls from the inner side to the outer side to shear the steel plate, when the steel plate is not sheared off after the upper blade falls for 1 second, a post-shearing swing table roller way is started, and after the steel plate is sheared off, a first sub-plate is conveyed to a cooling bed roller way; S5, after the steel plate is shorn off, the upper blade is lifted; and S6, a before-shearing roller way is started, and then a second sub-plate steel plate is conveyed to the cooling bed roller way. The downward bending degree of a shearing opening of the steel plate is effectively reduced, and shearing buckling caused by the fact that the inner side is pressed in the shearing process of the steel plate is reduced.
Owner:NANJING IRON & STEEL CO LTD

A control method for edge warping of hot-rolled steel plate

ActiveCN108246812BReduce the probability of warping and residual products on the edgeLow heating temperatureProfile control deviceHeating timeHeating temperature
The invention discloses a control method for edge skin upwarp of hot-rolled steel plates. The control method comprises the following steps: the heating temperature of plate blanks of the hot-rolled steel plates is controlled to be not higher than 1200 DEG C, and the heating time is not higher than 200 minutes; the width reducing quantity of a plate blank width determiner is adjusted; the width reducing quantity of a second-grade vertical roller is adjusted; and the plate blanks of the hot-rolled steel plates are rolled by adopting the adjusted temperature and width. The control method for edgeskin upwarp of the hot-rolled steel plates effectively reduces the heating energy consumption through reducing the heating temperature of the plate blanks and shortening the furnace time, meanwhile,can reduce the burning loss of the plate blanks, improves the yield, can reduce the production cost, optimizes the width reducing quantity of the plate blank width determiner and the width reducing quantity distribution of the second-grade vertical roller, is free of influencing normal production rhythm, and meanwhile, is free of additional requirements on the equipment precision and excellent inpopularization value.
Owner:内蒙古包钢稀土钢板材有限责任公司

Online calibration device for bale weighing sensor of a continuous casting machine in a steel plant and use method

The invention relates to an online calibration device for a bale weighing sensor of a continuous casting machine in a steel plant. The online calibration device comprises a driving module arranged on one side of a bale arm and a calibration module arranged on the driving module, the driving module comprises a mechanical arm and a calibration part, the calibration part is arranged at the top end of the mechanical arm, and a calibration cavity convenient for placing the bale arm is formed in the calibration part; the calibration module comprises a hydraulic station and a hydraulic jack, an ejector rod of the hydraulic jack faces downwards, the bottom of the hydraulic jack is fixedly connected with the inner top of the calibration cavity, the hydraulic station is arranged on the outer side of the calibration part and located on the mechanical arm, and the hydraulic station communicates with the hydraulic jack through an oil pipe. The invention also discloses a use method of the online calibration device for the bale weighing sensor of the continuous casting machine in the steel plant, which is used for carrying out online calibration on an unloaded bale arm during normal production of the continuous casting machine. The weighing accuracy is improved on the premise that production is not affected, and normal production is facilitated.
Owner:GUANGDONG GUANGDONG SHAOGANG ENG TECH

The ladle is fully covered with a cover device and a molten steel carrying device

ActiveCN107096914BLow headroom requirementsNo additional construction costs requiredMelt-holding vesselsHydraulic cylinderStructural engineering
The invention provides a steel ladle full-course covering and uncovering device and a molten steel carrying device. The steel ladle full-course covering and uncovering device comprises a fixed stand column, a lifting hydraulic cylinder, a lifting stand column, a rotation driving motor, a slewing bearing, a rotary frame, a transverse moving hydraulic cylinder and a transverse moving trolley. The fixed stand column is fixed on a platform; the lifting stand column is connected onto the fixed stand column in a sleeving manner; the lifting hydraulic cylinder drives the lifting stand column to go up and down along the fixed stand column; the rotary frame comprises a vertical rod and a horizontal rod connected with the vertical rod; the bottom of the vertical rod and the top of the lifting stand column are connected through the slewing bearing; the rotation driving motor is fixed on the lifting stand column and drives the slewing bearing to rotate so as to drive the rotary frame to rotate; the transverse moving trolley is positioned on the horizontal rod; and the transverse moving hydraulic cylinder drives the transverse moving trolley to move along the horizontal rod. The steel ladle full-course covering and uncovering device has low requirements for clearance above a steel ladle, is free of impact during covering and uncovering, and is low in equipment failure rate, small in maintenance quantity and smooth in production.
Owner:WISDRI ENG & RES INC LTD
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