81results about How to "Improve rolling rhythm" patented technology

The invention discloses a low compression ratio 690MPa grade extra thick steel plate and a production method thereof, and the low compression ratio 690MPa grade extra thick steel plate comprises the following components by weight: 0.05%-0.14% of C, 0.12%-0.45% of Si, 0.70%-1.40% of Mn, < = 0.010% of P, < = 0.005% of S, 0.025%-0.065% of Als, < = 0.005% of N, 0.10%-0.50% of Cu, 0.50%-1.00% of Ni, 0.10%-0.40% of Cr, 0.10%-0.45% of Mo, also comprises one or more than two components selected from the following chemical components: 0.03%-0.08% of V, 0.005%-0.04% of Nb, 0.005%-0.03% of Ti, 0.0008-0.004% of B and 0.002%-0.006% of Ca, and also comprises balance of Fe and inevitable impurities, wherein the total ratio of precious and strengthening elements of Cr, Mo, Ni and Cu is less than or equal to 1.5%.

The invention discloses a fixed-width press plate blank width control method, and belongs to the technical field of steel rolling automatic control. During the process of laterally rolling the head and the tail of a plate blank by a fixed-width press, the head part and the tail part of the plate blank are in plane stress states; according to the metal flow principle of the head part and the tail part of the plate blank, and tongue and fishtail phenomena can be generated. In order to improve the condition, the widths of the head and the tail of the plate blank are controlled in short stroke by adopting the fixed-width press; under the working condition that stripe steel rolling temperature and rolling cycle are ensured, the severe width failure of the head and the tail of the stripe steel can be improved, and the final rolling target width index is ensured effectively; a pass band guarantees the width index deviation range to be 0-8mm, the yield is improved, and the production cost is saved; and when the plate blank is pressed greatly, similar to the small lateral pressing amount, the outlet width is obtained through pressing one time, the rolling temperature of the stripe steel is ensured, and the rolling cycle is improved.

The invention discloses a control method for improving rolling pace of a roughing mill and relates to a control device or method which is specially applicable to a metal rolling mill or machined products of the metal rolling mill. Plate blank head and plate blank tail detection devices are arranged on all groups of roller beds; according to detected plate blank head and plate blank tail signals, plate blank collision prevention conditions are set, and the occupancy state of a rack and the number of the idle roller beds are determined; according to the occupancy state of the rack and the number of the idle roller beds, control modes of the groups of roller beds are set; according to the plate blank collision prevention conditions and the control modes of the groups of roller beds, transmission speeds of the groups of roller beds are controlled respectively, and starting and stopping of a second plate blank are controlled to minimize the distance between a first plate blank and the second plate blank, so that the transmission time interval between the two plate blanks is minimized. By the aid of the method, the distance between the two adjacent machined plate blanks can be greatly shortened, so that the front and back rack production is closely connected, and the rolling pace of the rolling mill and the device utilization rate can be greatly improved.

The invention discloses a process for producing thin gauge pipeline steel by using a double-stand medium and heavy plate mill. A plate blank with the thickness of 180 mm is used for producing the thin gauge pipeline steel with the thickness less than 10 mm. On the basis that the performance of a rolled piece meets requirements, the thin gauge pipeline steel with a good plate shape can be obtained by controlling the tapping temperature of the plate blank, the rough rolling broadening pass pressing rate, the longitudinal rolling pass pressing rate after rough rolling broadening pass, the rough rolling finishing temperature, the thickness of a middle blank, the finish rolling ending pass pressing rate, the finish rolling finishing temperature, the roller gap inclination and sled function in the rolling process, a high pressure water descaling system, the water entry temperature, the re-reddening temperature, and the head and tail shielding and straightening process of a laminar cooling system. The deformation rate is reduced, and the economic benefit is increased.

The invention discloses a control method of the speed and the acceleration of a continuous hot rolling roughing rolling unit, belonging to the technical field of continuous hot rolling. The control method is used for automatically controlling the speed and the acceleration of the continuous hot rolling roughing rolling unit through a computer system, comprising the following steps of: realizing or completing the delivery of a computing method, control values and distinguishing marks of the variable speed and the variable acceleration of the continuous hot rolling roughing rolling unit to a first-level computer through a second-level computer; implementing or carrying out continuous hot rolling automatic control on the continuous hot rolling roughing rolling unit according to the control values and the distinguishing marks of the variable speed and the variable acceleration of the continuous hot rolling roughing rolling unit through the first-level computer, wherein the variable speed is computed according to a formula: (1)V=V0(n)p1(1+p2), and the variable acceleration is computed according to a formula: (2)a=a0(1+p). The method has the advantages of developing a new control methodof the roughing variable speed and variable acceleration in a control system for solving the problems of slipping, unclean surface descaling, and the like of certain steel grade specifications and solving the problems of the slipping and improving the surface descaling effect by realizing the new control method, thereby enhancing the rolling rhythm and the rolling quality and successfully solvingthe problems during production.

The invention belongs to the technology field of metal thermal treatment, which relates to the rolling technology of deformed steel used for a maglev train rail. The invention comprises the procedures in turn of rough rolling, finishing rolling, coolant-controlling and straightening, which is characterized in that two reversible mills rolling is adopted for rough rolling and the maximum rolling force of a two reversible mill is 8000 to 10000KN. And the rolling deformation should account for 60 to 90 per cent of total deformation. Three-stand universal continuous rolling line with high rolling force and high accuracy is adopted for finishing rolling to realize mixing roll under universal mode. The invention can merely use large H-shaped hot- rolling production line to produce finished products and does not require thermal treatment and machining process, with the result that the cost can be greatly reduced and the requirement of mass production can be fully satisfied.

The invention relates to the technical field of steel, and particularly discloses a low-alloy high-strength wide and thin steel plate and a production method of the steel plate. The low-alloy high-strength wide and thin steel plate consists of the following chemical components in percentage by weight: not more than 0.18% of C, not more than 0.55% of Si, 1.4-1.6% of Mn, not more than 0.030% of P, not more than 0.030% of S, 0.34-0.36% of V, and the balance of Fe and inevitable impurities. The steel plate is prepared by a billet heating step, a controlled rolling process step, and a cooling and straightening step. According to the invention, the mechanical properties of the steel plate satisfy technical requirements, and in particular the low-temperature impact toughness is above 100J; a proper amount of V is added, and a controlled rolling process of four-roller high-pressure water pumping assistant cooling and once rolling and a reasonable heating system are adopted, thus the obtained steel plate can satisfy customer requirements; and in addition, the production method has the advantages of low energy consumption, simple production working procedure and short production period, and has considerable economic benefits.

The invention discloses an online control method for the finish rolling temperature of precision rolling strip steel and belongs to the field of temperature control of rolling processes. The second flow regulating variable or the cooling water flow regulating variable between machine frames is subjected to online optimization through a quadratic programming optimization algorithm, and the deviation between a calculated value and a target value of the finish rolling temperature is reduced. The method comprises the steps that a plurality of control points are generated on the strip steel in the length direction according to a control period; the deviation between the calculated value and the measured value of the finish rolling temperature of all the control points is calculated according to information of all the control points and the measured value of a pyrometer at a precision rolling outlet; a temperature calculating model is corrected according to the deviation, and the calculation precision is improved, at the same time, the deviation between the calculated value and the target value of the finish rolling temperature of all the control points is calculated; and according to the deviation value between the temperature calculated value and the target value, the second flow regulating variable or the cooling water flow regulating variable between the machine frames of all the control points is subjected to online optimization through the quadratic programming optimization algorithm, and the finish rolling temperatures of all the control points are made to meet the control requirements. By means of the method, the control precision of the finish rolling temperature of the strip steel is improved, the uniformity of the total-length temperature of the strip steel is guaranteed, and the finished product quality requirements are met.

The invention belongs to the technical field of rough rolling and discloses a method for improving the rough rolling rhythm of strip steel. The method includes the steps that a rolling mill double-descaling water cooling step is adopted, and the temperature of plate blanks in the rolling process is lowered, wherein by adopting the rolling mill double-descaling water cooling step, descaling water is sprayed to the plate blanks at an inlet and an outlet of a rolling mill correspondingly. The method for improving the rolling rhythm by shortening the steel placement time is efficient and stable.

The invention relates to the technical field of steel rolling, and relates to steel for heavy-truck super-thick steel-made spokes and a manufacturing method of steel. The steel comprises the following trace elements in percent by mass: carbon, 0.07~0.12%; silicon, 0.05-0.15%; manganese, 0.7-1.1%; niobium, 0.01-0.03%; titanium, 0.01-0.03%; phosphor, <=0.015%; sulfur, <=0.005%; aluminium, 0.02-0.05%; and nitrogen, <=0.006%. The manufacturing method comprises: performing KR desulphurization and LF-method processing to obtain casting blanks, performing rough rolling and finish rolling, and performing laminar flow cooling and reeling to obtain the needed steel. By utilizing smelting to obtain the casting blanks with the above trace-element mass percentages and employing the technologies of low-temperature heating, low-temperature rolling and high-temperature reeling, the demands of heavy-truck spokes on easy spinning property, surface quality and performance stability are satisfied, and the collapsing crushing rate of heavy-truck wheels is substantially reduced.

The invention discloses a slit rolling technique of round steel, which comprises the following steps: a blank is rolled into parallel rolled pieces after undergoing the stages of rough rolling, medium rolling and precision rolling; the rolled pieces are slit by a slitting wheel for obtaining the round steel rolled pieces, wherein the roll passes with specific structures and sizes including the rhomboid pass, the cinquefoil square pass, the dumbbell-shaped pre-slit pass, the double-circle slitting pass, the ellipse pass and the round pass are sequentially adopted in the medium rolling and the precision rolling stages, the square rolled pieces rolled by the cinquefoil square pass require further slitting and positioning by a slitting wedge, and the point angle Theta of the slitting wedge is 60 DEG- 65 DEG; finally each thin and narrow connecting band of the rolled pieces is slit by the slitting wheel on a slitting foreplate, wherein the point angle of the slitting wheel is 90 DEG- 95 DEG. The round steel produced by adopting the slit rolling technique of the invention has good surface quality and high production rate, and the slit rolling process can effectively improve the machine-hour yield of the round steel and increase the production efficiency in a factory.

The invention relates to a process for rolling I-section steel using the common three-high mill, wherein after heating square bloom, rectangular bloom or special-shaped bloom, an intermediate blank similar to I-beam steel is rolled using the common three-high mill, and entering parallel wing ring hole system for rolling, then entering in turn two parallel inclined rolling hole mould with opposite opening directions, the inner and outer walls are fabricated in the open slot to make them parallel, the leg sides are processed into qualified shape in the closed end until the final I-section steel product is achieved.

The invention relates to a control method for a walking-stopping type high-side-pressure sizing press. The control method is applied to a control system of a Shougang Jingtang 1580 hot rolling sizing press. The control method comprises the following steps: controlling the speed of a slab subjected to horizontal centering when the plate blank passes through an extrusion chamber of the sizing press to be oblique triangle waveform; switching position control and pressure control of an inlet guide roller and an outlet guide roller of the sizing press by a control window; sending out a starting signal of each roller way when a main motor of the sizing press departs from a stretching angle only with 2-degree superposition; tracking the heat part and the tail part of the slab respectively; when realizing pressure control by utilizing a proportion-integration-differentiation (PID) controller of an integer parameter of a PAC controller of the GE Company, dividing a control factor (actually adopting the integer 10) from the output value of the controller and setting the PID parameter, so that the control precision of the controller is improved. By the control method, the rolling rhythm and the control precision are improved. A good effect is achieved when the control method is applied to control of the Shougang Jingtang 1580 hot rolling sizing press.

The invention discloses a hot-rolled seamless steel tube with excellent strength and toughness and a manufacturing method thereof and belongs to the field of hot-rolled seamless steel tube production. The hot-rolled seamless steel tube with excellent strength and toughness comprises the following components of 0.04 to 0.25 % of C, 0.1 to 0.5 % of Si, 1.2 to 2.0 % of Mn, 0.001 to 0.015 % of P, 0.001 to 0.01 % of S, 0.001 to 0.03 % of Al, 0.004 to 0.025 % of Ti, 0.001 to 0.02 % of RE + Zr, 0.001 to 0.008 % of O, 0.001 to 0.01 % of N and the balance Fe and inevitable impurity elements. RE is one or the sum of more of Ce, La and Y. Ti, Zr and RE are core elements, and the interaction of Ti, Zr and RE obviously enhances the structure property regulation effect. According to the manufacturing method, by means of collaborative optimizing control over alloy components, a smelting method and rolling and cooling processes, the improvement effect of the inclusions on the structure and the performance is exerted.

The invention discloses a large acceleration control method for ensuring the finish rolling temperature, and belongs to the field of temperature control in the rolling process. The control method aims to meet the control requirements of different types of steel, improve the production capacity of a rolling mill, shorten the production time and ensure the stability and the uniformity of finish rolling temperature. The control method comprises the steps that two points are generated in the length direction of strip steel; according to the information of the points, a finish rolling temperature calculation value and a speed calculation value of each point are calculated, and the sensitivity coefficients of the temperature/speed are calculated; the temperature deviation between the calculated values of the finish rolling temperature of the points and the target values when considering that cooling water between adjustable machine frames reaches the limit capacity are calculated, and the speed variable quantity required by the points to reach the target temperature are calculated by combining the sensitivity coefficients of the temperature/speed; iteration calculation is carried out repeatedly until the finish rolling temperature of the points approaches the target temperature; and finally the regional length of the large acceleration of the strip steel is obtained. The method has the advantages that the contradiction between finish rolling temperature control and rolling rhythm improvement can be solved, the production time can be shortened, and the production capacity of the rolling mill can be improved.

The invention provides a model calculation based continuous casting and rolling logistic control method. The method adopts a computer management system to perform model calculation, wherein a background operation system is AIX, background program adopts C programming, a database system adopts oracie, and the model is encoded in a storage process. After the system receives slab data, a model storage process is called, a transportation path is calculated according to a slab information automatic matching production plan, a roller path automatically transports slab to a specified position, a crane operation order is automatically generated for off-line warehoused slag, and a crane operation rate is reasonably dispatched and balanced; and the crane and the roller path are sealed, buffer effect of a sidesway trolley is utilized, a rolling sequence is guaranteed, and the rhythm between a casting machine and a rolling mill is matched, so that an equipment utilization rate is increased, an occupancy rate of a raw material base is reduced, a capital turnover rate is increased, and maximization of the continuous casting and rolling yield is realized.

The invention relates to a rolling method of small and medium shipbuilding flat-bulb steel. A direct rolling method is used for rolling the small and medium shipbuilding flat-bulb steel, and relevantrolling equipment includes 3-5 three-roller section steel mills, and all the three-roller section steel mills are horizontally arranged. The rolling process comprises the steps of (1) rough rolling, specifically, a box-type hole is rolled, and a special-shaped flat-bulb steel section is rolled on a rolled piece; (2) intermediate rolling, specifically, metal of a bulb and a web is distributed, thespecial-shaped rolled piece subjected to rough rolling is forced to be widened through large reduction to complete metal distribution of the bulb and the web at a time, and the metal proportion is setaccording to the proportion of finished flat-bulb steel; and (3) finish rolling, specifically, the rolled piece subjected to intermediate rolling and approximate to the flat-bulb steel is variably rolled to obtain an inclination angle of the bulb, and the aspect ratio of the bulb and the web of the finished flat-bulb steel is ensured. By adoption of the rolling method of the small and medium shipbuilding flat-bulb steel, the objectives of high yield and low consumption can be achieved during batch production of the shipbuilding flat-bulb steel, the work efficiency can be improved, the marketrequirement is met, and the benefits of enterprises are increased.

The invention provides a method for improving the core quality and the flaw detection eligibility rate of a super-thick steel plate, and belongs to the technical field of ferrous metallurgy. The method improves the core quality and the flaw detection eligibility rate of the super-thick steel plate (greater than or equal to 80mm) based on an inter-pass on-line instant cooling system, and the methodcomprises the following specific process steps that when a continuous casting billet (greater than or equal to 200mm) is not subjected to converter steelmaking or enters into a longitudinal rolling stage after the converter steelmaking is completed, one or more passes of on-line cooling is carried out in a rolling gap by using an instant cooling system near a rolling mill, an initial surface temperature is 850-1000 DEG C, the continuous casting billet enters a cooling zone at a speed of 2-6m/s, the roll speed in the cooling zone is 1-3m/s, the water supply and drainage ratio is (1:2)-(1:6), the total flow of a single group of headers is 200-400m<3>/ h, after cooling is performed, the return temperature is controlled at 750-900 DEG C for rolling, and the reduction rate after cooling is greater than 12%. The method for improving the core quality and the flaw detection eligibility rate of the super-thick steel plate enables a core part of the thick plate to be increased through temperature difference rolling, the core quality and the flaw detection eligibility rate are significantly improved, and the yield is further increased.

The invention discloses a method for controlling a steel throwing distance of a hot-rolling reversing roughing mill and belongs to the field of the metallurgical industry. The method comprises the following steps: a, acquiring a pass selection i from a second stage, executing the step b if i is less than or equal to 6, executing a seventh pass steel throwing program and then finishing the process if i is equal to 7, or finishing the process; b, setting a steel throwing speed in each pass into VPGi and assigning the steel throwing speed corresponding to the pass i in the variable VPGi; c, by a formula VTSi=VPGi+VC, acquiring a time-delay shutdown speed VTSi in the pass i; d, by a formula Ti=Si/VTSi, acquiring a steel throwing delay time Ti in the pass i; and e, acquiring the actual steel throwing distance Xi=Si+STi in the pass i. According to the method, the actual steel throwing distance of a slab is guaranteed to be accurately controlled in the effective range of hot detection in the front of a rolling mill and reversed water spraying behind the rolling mill; the rolling cycle of a roughing region is improved; and serious fault alarm of transmission and an accident that the slab cannot be normally rolled are avoided.