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68results about How to "Reduce stress concentration factor" patented technology

Tower frame door opening of wind generating set and design method of tower frame door opening

The invention discloses a tower frame door opening of a wind generating set and a design method of the tower frame door opening; the tower frame door opening consists of two straight line segments and a curve segment according to shape, and the curve segment consists of more than three circular arcs with different diameters. The thickness of a door frame of the tower frame door opening is 1.15 to 1.17 times of the thickness of a tower tube wall preferentially, the length of the door frame along the radial direction of a tower tube is 4.5 to 5.5 times of the thickness of the door frame preferentially, and the length of the door frame at the central height position of the door opening, which extends out of the tower tube wall, is about half of the length of the door frame along the radial direction of the tower tube. The actual design process of the tower frame door opening comprises an overall data design of a door frame section, a door frame section modeling, a stress concentration factor IIW (International Institute of Welding) interpolation calculation and the like. Firstly, obtain an optimized parameter of the shape of the curve segment at the door opening, secondly, based on the optimized parameter, perform a further optimization to a size parameter of the door frame. The tower frame door opening increases the mechanical property index and reduces the impact of the existing door opening on a tower tube structure.
Owner:BEIJING GOLDWIND SCI & CREATION WINDPOWER EQUIP

Designing method for realizing equal load-carrying of tension-loaded butt joint with central crack on welding line, and application of K factor

The invention discloses a designing method for realizing the equal load-carrying of a tension-loaded butt joint with a central crack on a welding line, and the application of a K factor, which belong to the field of welding and aim to solve the problem that the load-carrying capacity of the tension-loaded butt joint with the central crack is lower than that of a parent metal. If the parent metal of the tension-loaded joint with the central crack on the welding line also has a crack, the designing method comprises the following steps of: determining equal load-carrying conditions, and the fracture toughness of a weld metal and the parent metal; calculating a stress intensity factor of a parent metal area and the stress intensity factor of a welding line area meeting equal load-carrying; calculating a stress intensity factor formula; and obtaining geometrical parameter values of the welding line. If the parent metal of the tension-loaded joint with the central crack on the welding line is free from defect, the designing method comprises the following steps of: determining the equal load-carrying conditions, and the tensile strength of the parent metal; calculating the stress intensity factor formula; determining a critical stress relational expression, and the fracture toughness of the weld metal; and obtaining the geometrical parameter values of the welding line. The stress intensity factor of the welding line area is applied to the calculation of critical crack size, critical stress and remaining service life of the tension-loaded joint with the central crack. The method and the application are applied to plate butt joints welded on both sides.
Owner:HARBIN INST OF TECH

Aggregate through hole pattern structure of ship cabin wall plate

The invention discloses an aggregate through hole pattern structure of a ship cabin wall plate. The structure comprises horizontal straight lines positioned on two sides of an opening of a through hole; the end part of the straight line on the left side is connected with a first arc line; the upper end of the first arc line is connected with a second arc line; the upper end of the second arc line is connected with an upper semicircle; the right lower end of the upper semicircle is connected with a third arc; the lower end of the third arc is connected with a fourth arc; the other end of the fourth arc is connected with the straight line on the right side of the opening of the through hole; and the through hole is an asymmetric hole. Aiming at an asymmetric aggregate for a ship, the hole edge stress concentration coefficient is reduced, and the ship fatigue strength is improved; and for frequent generation of cracks at a weld toe root part of a reinforcing material, the new design frequently adopts a reinforcing material removing method, but the rise of hole edge stress can be caused. The hole pattern can reduce stress concentration points when reducing the stress concentration coefficients to meetthe new design requirements so as to reduce fatigue sources; and compared with a novel hole pattern, the hole pattern is easily positioned, and is convenient for machining.
Owner:常熟市宝威机械设备有限公司

Welding structure for hole pattern of aggregate penetration hole in ship bulkhead plate and supplementary plate

The invention discloses a welding structure for a ship bulkhead plate aggregate hole and a matched supplementary plate. The welding structure for the ship bulkhead plate aggregate hole and the matched supplementary plate comprises a bulkhead plate and the supplementary plate. The aggregate penetration hole is formed in the bulkhead plate, the aggregate penetration hole and the supplementary plate are welded after an aggregate penetrates through the aggregate penetration hole to be assembled, a hole structure comprises a first arc, the first arc is connected with a first elliptic arc, the elliptic arc is connected with a second arc, the upper end of the second arc is connected with an upper semi-waist circle, the lower end of the upper semi-waist circle is connected with a straight line tangent to the upper semi-waist circle, the supplementary plate is provided with a third arc in the shape, the lower end of the third arc is connected with a second elliptic arc, the second elliptic arc is connected with a fourth arc, the other end of the fourth arc is connected with a fifth arc, the fifth arc is connected with a right angle, the other side of the right angle is connected with a sixth arc, and the sixth arc is tangent to the upper side of the supplementary plate. For the T-shaped aggregate for a ship, the operation requirement for improving the fatigue life of the ship is met through decreasing the stress concentration factor on the side of the hole; the stress concentration factor is decreased, so that the fatigue life of the connection of the supplementary plate and the hole parent material is prolonged; and the assembly is simple and the wide application is realized.
Owner:JIANGSU UNIV OF SCI & TECH

Preparation method of inorganic foam building thermal insulation material

The invention provides a preparation method of an inorganic foam building thermal insulation material. The preparation method comprises the following steps: dispersing polypropylene fibers, pulverized fuel ash, sulphate aluminosilicate cement, calcium stearate, perlite, manganese dioxide and triethanolamine to water, and stirring, thus obtaining unfoamed slurry; and adding hydrogen peroxide with 30% of mass concentration to the unfoamed slurry, then molding the obtained pre-foamed slurry by casting, maintaining, demolding, and cutting, thus obtaining the inorganic foam building thermal insulation material. The preparation method has the advantages that the foaming process is controlled by controlling the mixing amount of the manganese dioxide catalyst so as to ensure the strength of the inorganic foam building thermal insulation material, simultaneously reduces the heat conductivity of the inorganic foam building thermal insulation material and enhances the heat preservation effect of the inorganic foam building thermal insulation material, the perlite is added so as to serve as an anti-collapse agent so as to reduce the rejection rate, and meanwhile, the triethanolamine is added so as to improve the property of the inorganic foam thermal insulation material. Compared with materials of the same kind, the inorganic foam building thermal insulation material has the characteristics of high strength, low heat conductivity, small volume weight, burning resistance, flame resistance and the like.
Owner:SHANGLUO UNIV

Barrel defect welding repair method

The invention discloses a barrel defect welding repair method which can improve the success rate of one-time repair welding and aims at avoiding inner wall repair welding. When repair welding is performed, the repair welding area of a barrel is regulated to the position of ten o'clock to eleven o'clock or the position of one o'clock to two o'clock, and then welding starts to be performed along the weld root near the inner side of the barrel to enable the projection area of the non-repair-welding-area on the barrel cross section to be roughly in the shape of a U; the U-shaped section is remained, and repair welding is completed layer by layer from inside to outside. When every a U-shaped section layer is welded, the welding bead must be overlapped from the thicker wall position to the center in the circumferential direction of the barrel in a symmetrical and circumferential mode, and each circumferential circle of the welding bead is divided into two half circles to complete welding in a climbing mode in the circumferential direction of the barrel. The stress concentration factors of the weld toe can be effectively reduced, welding shrinkage stress is reduced, the stress direction of the weld toe is changed, and therefore repeated cracking in the repair process and repair welding work after removing backing plates can be effectively avoided. The method is particularly suitable for defect repair of the barrel with the wall thickness more than 70 mm.
Owner:DONGFANG BOILER GROUP OF DONGFANG ELECTRIC CORP

Powder injection molding turbine and structure optimization design method thereof

The invention discloses a structure optimization design method of a powder injection molding supercharger turbine. The structure optimization design method is characterized that the fact that turbine stress concentration factor is minimum under the condition that a turbine structure is lightest and the rotation speed is the highest is used, a target function is optimally designed under the premise that the turbine structure satisfies the strength requirement and the service life requirement, the maximum equivalent stress under the highest rotation speed work state of the turbine is used as the constraint condition, and the turbine structure weight reduction feature geometric size is used as the design variable to build the optimal mathematic model of the turbine structure. The method has the advantages that a powder injection molding process is used, and inherent defects such as heat cracks, shrinkage cavities and shrinkage porosities of precision casting are eliminated effectively; the constraint condition during optimization can be reduced, the existing turbine structure form can be changed, turbine structure can be optimized maximally, the sizes of parts of the turbine are determined by the method, turbine weight can be reduced maximally under the premise that the turbine structure strength requirement and the application requirement are satisfied, and turbine light weight is achieved.
Owner:PINGXIANG HUICHENG PRECISION MACHINERY & ELECTRONICS

Turbine rotor

ActiveUS9260971B2Rotational inertia of the turbine rotor can be reducedIncreased durabilityEngine manufactureEngine fuctionsStress concentrationMoment of inertia
Providing a turbine rotor in which the rotational inertia of the turbine rotor can be reduced without changing the geometry of the blade part, whereas the turbine rotor is provided with the rear side surface so that the stress concentration appearing at the root part regarding the hub part on the rear surface side is constrained in order that the strength and the durability of the turbine rotor can be enhanced. A turbine rotor that comprises a hub part 9 connected to a rotor shaft 19 and a plurality of blade parts 11 formed around the outer periphery of the hub part 9, the hub part and the blade parts being integrated into one piece, wherein the diameter of the hub part 9 around the rotation axis L of the rotor shaft 19 gradually increases along the rotation axis direction toward a rear side surface 7 on an end side regarding the rotation axis direction; an annular recess 21 is formed annularly around the rotation axis as a rotation center line, on the side of the rear side surface 7 of the hub part 9; the cross-section of the annular recess whose plane includes the rotation axis is configured with a part of the major arc C of an oval shape or an egg shape, the major arc C being formed so that the oval shape or the egged shape is divided by the major axis b as a symmetrical axis of the oval shape or the egged shape; and, the major axis b is placed in the rear side surface 7.
Owner:MITSUBISHI HEAVY IND LTD

Front support of fairing of wind generating set

The invention discloses a front support of a fairing of a wind generating set, and belongs to the technical field of wind power generation. The front support comprises a conical cylinder, a large annular plate fixedly connected with the large end of the conical cylinder and a small annular plate fixedly connected with the small end of the conical cylinder; and the small end of the conical cylinderis connected with a plurality of hanging lugs, the hanging lugs are fixedly connected with the small annular plate, and the lower planes of the hanging lugs are tightly attached to the upper plane ofthe small annular plate. Compared with an existing front support of a fairing of a wind generating set, an integrated conical cylinder structure is adopted, the large annular plate and the small annular plate are fixedly connected with the large end and the small end of the conical cylinder respectively, due to the fact that the stress of a hub connecting end is large, the connecting strength between the small annular plate and the conical cylinder is enhanced through the hanging lugs, the supporting strength of the front support is enhanced, stress is uniform, stress concentration is avoided, and the problem that a hub and the fairing front support crack due to stress concentration is solved. The structure design is reasonable, connection is reliable, and safe operation of a fan is guaranteed.
Owner:HUANENG CLEAN ENERGY RES INST
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