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38 results about "Zero Defects" patented technology

Zero Defects (or ZD) was a management-led program to eliminate defects in industrial production that enjoyed brief popularity in American industry from 1964 to the early 1970s. Quality expert Philip Crosby later incorporated it into his "Absolutes of Quality Management" and it enjoyed a renaissance in the American automobile industry—as a performance goal more than as a program—in the 1990s. Although applicable to any type of enterprise, it has been primarily adopted within supply chains wherever large volumes of components are being purchased (common items such as nuts and bolts are good examples).

Self-adapting special interference restraint technology for phased array radar

The invention discloses a self-adapting special interference suppressing technology aim at phased array radar. The conventional phased array radar can suppress the noise to inhibit the interference by self-adapting, firstly the interference data received by the radar receiver can be learned then to form a zero point on the interference direction. The zero point depth and width generated by the conventional processing method all can be influenced by the array error and are not suitable for the special interferences, such as the dense cheating interference, the movement interference, the fast transforming clearance type interference or the composite interference and so on complicated interference forms. Adopting the ultra-lower secondary lobe aerial is the most effective anti-interference method, but under the present technology and technological level, the over-high secondary lobe requirement for the phased array aerial is impractical. The invention can implement the estimations of the interference source number and the orientation by the space spectrum estimating technology firstly, and then can construct the interfering data covariance matrix by using the analog signals, then can obtain the self-adapting minor lobe cancellation weight vector calculated by the self-adapting method, thereby forming the wide zero point and deep zero defect self-adapting directional diagram to inhibit the complicated interferences. The technology of the invention can be used for the signal processing system of the phased array radar, the implementing is simple, and the invention has wide practical application prospects.
Owner:PLA AIR FORCE RADAR COLLEGE

Method for detecting heat sealing defects of external packaging transparent film

The invention discloses a method for detecting heat sealing defects of an external packaging transparent film. The heat sealing defects are detected through a non-contact digital image processing technology. The heat sealing face of the external packaging transparent film is converted to digital image information through a CCD camera; the image information is input to a computer for preprocessing; size adjustment and gray-scale processing are carried out, and a median filter is adopted for denoising; preprocessed images are segmented, a zero-defect original image serves as a tool image to carry out deduction operation on the segmented images, and a background image is removed; edge detection is carried out on defect characteristics in the images through a Roberts operator; an image defective region is marked through a BWlabel algorithm, and the number and area of the defect characteristics are counted through a Regionprops algorithm. The number and area of the defect characteristics extracted out according to image analysis are compared with the qualification standard, so that the effect of detecting the defects of the external packaging transparent film is achieved. The heat sealing defects of the external packaging transparent film are detected through a computer processing technology, and the method can be applied to a packaging production line for automatic detection.
Owner:中国机械总院集团云南分院有限公司

Magnetostrictive guide wave damage-free detection method

The utility model relates to a non-destructive examination method for the magnetostriction guided wave, which belongs to the technical field of non-destructive examination; wherein, a group of signals are extracted respectively from the zero defects signals of standard samples and the actual detection signals as reference signals and detection signals according to definite length and starting point of the data. The method one is that: a group of signals are acquired via the difference between the detection signals and the reference signals; defects are detected by judging whether the signals are deformed or not; the loss amounts of the section surface of tested members are measured by using the peak-to-peak value of the signals according to the linear relationship between the peak-to-peak value of the defect signals and the loss amounts of the section surface of the tested members. The method two is that: a group of signals are acquired via the difference between the square of the detection signals and the reference signals; defects are examined by judging whether the signals are deformed or not. The originally indistinguishable signals of small defects are processed into signals with easily distinguishable defects through the signal processing method, thus realizing the examination of minor defects defying examination and greatly enhancing the precision of measurement.
Owner:HUAZHONG UNIV OF SCI & TECH

Zero-defect construction method for secondary lining of tunnel

ActiveCN109026065APrevent under-thicknessPrevent voids and other defectsUnderground chambersTunnel liningNon destructivePunching
The invention discloses a zero-defect construction method for a secondary lining of a tunnel. The method comprises the following steps: S1, controlling smooth blasting quality; S2, detecting and controlling a primary lining section; S3, performing under-excavation treatment on the primary lining section; S4, hanging a waterproof board; S5, feeding window by window, vibrating layer by layer and grouting plate by plate, wherein no less than two punching holes are punched for concrete grouting of secondary lining and a two-vibration mode is adopted in which an insertion vibrator acts mainly and an adhesion type vibrator acts auxiliary for a side wall part while the adhesion type vibrator acts mainly and the insertion vibrator acts auxiliary for an arch part so as to implement concrete grouting of secondary lining; S6, performing mold grouting 2 hours after the completion of concrete grouting of second lining; S7, after mold grouting is completed, performing pipe maintenance and implementing non-destructive detection of secondary lining concrete at the same time. The invention prevents defects such as insufficient thickness and void in tunnel lining construction, guides the whole process of tunnel quality defect treatment, and ensures zero defect of lining quality.
Owner:CHINA RAILWAY 16TH BUREAU GRP CO LTD +1

Safety information management system and method of construction equipment of nuclear power plant

The invention discloses a safety information management system and method of construction equipment of a nuclear power plant. The system comprises an information platform used for storing basic data and equipment maintenance information of the construction equipment, a quick response code module arranged on the construction equipment and used for generating a quick response code corresponding to the construction equipment according to the construction equipment, and a reading input device used for scanning the quick response code and sending a request access signal to the information platform;the information platform receives the request access signal, sends the basic data and the equipment maintenance information of the construction equipment to the reading input device, determines whether the reading input device has an information input permission, and opens an information input port and sends an information input signal if the reading input device has the information input permission; and the reading input device receives the information input signal and updates the equipment maintenance information into the information platform. According to the system and method, the informationization of safety management of the construction equipment of nuclear power engineering is realized, and the achievement of goals of zero damage and zero defect of equipment management can be ensured.
Owner:中广核工程有限公司 +1

Hot rolling wire rod production method for improving surface quality

InactiveCN110125177AImprove uneven deformationImprove uneven wearMetal rolling arrangementsWire rodEllipse
The invention relates to a hot rolling wire rod production method for improving the surface quality. The steps include billet preparation, heating processing, pass rolling, reducing and sizing, coil collecting and finishing. Rough rolling, intermediate rolling and pre-finish-rolling are included, the step pitch is increased during the heating processing, the box pass is adopted for billets firstly, exchange in the ellipse pass and the circle pass is then achieved, and the square billets are rolled into semi-finished products with circular fracture surfaces; the box pass, ellipse pass and circle pass combined pass is adopted for the rough rolling, the square billets are compressed under large pressure, the box pass is adopted for the first three passes of the rough rolling, box type hole base angles are increased, the ellipse pass and the circle pass are adopted for the fourth pass and the fifth pass of the rough rolling, and the circular shape is achieved after the rough rolling; and induction heating is added between the rough rolling and the intermediate rolling, and the problem that the head and tail temperature difference of red steel heads is large is solved. A spiral guide pipe is added to a lifting spiral pipe structure for the coil collecting, the circle shape of tail portions is regularized through the spiral guide pipe after the tail portions lose tension during the coil collecting, and therefore the circle shape of the tail portions is controlled and the problem that the tail portions are scratched is solved. The hot rolling wire rod production method meets the zero defect quality requirement.
Owner:WUXI XINGCHENG HUAXIN STEEL

Lossless real-time detecting method and system for magnetic conductive material

The invention discloses a lossless real-time detecting method and system for a magnetic conductive material. The lossless real-time detecting method comprises the following steps of: collecting a signal of the magnetic conductive material after being magnetized by a giant magneto resistive sensor, and comparing the collected signal with a normal value of the magnetic conductive material under a zero defect state in the prior art and a typical value of reluctance change under the existence of interior defect so as to judge the flow of the inner magnetic field in the present position of the magnetic conductive material and the magnetic field diffusing state in the position of defect. A system adopted by the method comprises N sets of GMR (Giant Magneto Resistive) sensor chipsets, a lower computer control module, a magnetizing device, an alarm device, a data collecting and processing module and an upper computer, wherein the magnetizing device is used for realizing the magnetization and demagnetization of the magnetic conductive material; the sensor chipsets are used for sensing the change of reluctance change of the magnetic conductive material; and the data collecting and processing module is used for processing an analog signal collected by the sensor chipsets and then comparing with the typical value and an ideal value. The lossless real-time detecting method is low in detection cost, is used for effectively detecting a strange part and does not threaten a human body.
Owner:710TH RES INST OF CHINA SHIPBUILDING IND CORP

Manual and automatic integrated wire calibrating system and method of electrical equipment

The invention relates to a manual and automatic integrated wire calibrating system and method of electrical equipment. Wire calibration is conducted by combining light, current and resistance as wellas information technologies, so that accuracy degree and credibility of wire calibration are improved, on-site use is facilitated, heavy wire calibration and cost burdens are reduced for workers, andfoundation is laid for zero-defect commissioning of the subsequent electrical equipment. The system comprises a first wire calibration module and a second wire calibration module which are the same; the positive or negative polarity output port of the first wire calibration module is connected to a to-be-calibrated wire on the same side of the electrical equipment; the rest other polarity output port of the first wire calibration module is connected with a ground wire; the second wire calibration module selects the opposite polarity output port connected with the first wire calibration moduleand the to-be-calibrated wire to be connected to the opposite side of the to-be-calibrated wire of the electrical equipment; the rest other polarity output port of the second wire calibration module is connected with the ground wire; the first wire calibration module and the second wire calibration module perform instruction and signal transmission as well as information sharing through the own wireless transmission modules and crossly judge the correctness and the integrity of the to-be-calibrated wire of the electrical equipment.
Owner:XIAN THERMAL POWER RES INST CO LTD

Compensation method of modular radiator manufacturing process

ActiveCN102357786AIncreased number of crystal defectsIncrease volume fractionComputer moduleProcess compensation
The invention relates to a compensation method of a modular radiator manufacturing process. The compensation method comprises the following steps: first, sawing an extruded section composed of a single heat storage substrate 1 and a fin 2, and then carrying out sorting and stacking before pressure closing; carrying out primary pressure closing on a plurality of the extruded sections composed of the single heat storage substrate 1 and the fin 2 to generate 2% compressive deformation; carrying out artificial aging treatment on a radiator module obtained from the primary pressure closing at the temperature of 175+/-5 DEG C for 8 hours; then carrying out secondary pressure closing on the radiator module subjected to aging hardening to generate a 1% secondary compressive deformation and obtaina modular radiator; and finally entering a digital control processing center to obtain a finished product. In the invention, on the basis of maintaining a 'modular radiator manufacturing method', thebonding strength level of the 'inner boundary' of the substrate of the radiator is further improved through using a secondary pressure closing process compensation method, thus being capable of obtaining crack defects on the surface of the substrate of the radiator and dye penetrant nondestructive detection zero-defect results.
Owner:天津锐新昌科技股份有限公司

Rapid drying method for cottonwood thick plate

The invention relates to a rapid drying method for a cottonwood thick plate, and the method comprises the following steps of: at a preprocessing stage of a cottonwood, sawing the cottonwood to be plates with certain length and thickness according to operating requirements, stacking the plates and placing the plates into preprocessing equipment, then carrying out superheated steam preprocessing, and drying the preprocessed plates according to strengthening benchmark. In the rapid drying method, at the preprocessing stage of the cottonwood, constant-pressure superheated steam with temperatures of 110 DEG C-160 DEG C is used as a processing medium, therefore, not only can smooth and zero-defect of plate surfaces of the processed cottonwood be achieved, but also growth stress of the cottonwood can be released, a water passage inside a wood is opened, initial water ratio of the plates can be substantially reduced. A green wood is preprocessed, water ratio descending ratio is 40%-80%, descending mean value of the water ratio is above 60%,so that a drying stage time in a later period of the cottonwood can be greatly shortened. Compare with the conventional drying method, drying cycle is shortened above one half, energy sources are saved, drying cost is reduced, drying quality is favorable, and the rapid drying method is particularly applicable to cottonwood plates with thickness more than 5.0cm.
Owner:LANDBOND FURNITURE GROUP

Lossless real-time detecting method and system for magnetic conductive material

The invention discloses a lossless real-time detecting method and system for a magnetic conductive material. The lossless real-time detecting method comprises the following steps of: collecting a signal of the magnetic conductive material after being magnetized by a giant magneto resistive sensor, and comparing the collected signal with a normal value of the magnetic conductive material under a zero defect state in the prior art and a typical value of reluctance change under the existence of interior defect so as to judge the flow of the inner magnetic field in the present position of the magnetic conductive material and the magnetic field diffusing state in the position of defect. A system adopted by the method comprises N sets of GMR (Giant Magneto Resistive) sensor chipsets, a lower computer control module, a magnetizing device, an alarm device, a data collecting and processing module and an upper computer, wherein the magnetizing device is used for realizing the magnetization and demagnetization of the magnetic conductive material; the sensor chipsets are used for sensing the change of reluctance change of the magnetic conductive material; and the data collecting and processing module is used for processing an analog signal collected by the sensor chipsets and then comparing with the typical value and an ideal value. The lossless real-time detecting method is low in detection cost, is used for effectively detecting a strange part and does not threaten a human body.
Owner:710TH RES INST OF CHINA SHIPBUILDING IND CORP

Null widened interference suppression method of high-dynamic satellite navigation system

InactiveCN101482605BIncreased output signal stemIncreased output signal-to-interference ratioBeacon systems using radio wavesIntermediate frequencyArray element
The invention discloses a high dynamic satellite navigation system interference suppression method widening zero defect, the method comprises: respectively down-frequency conversing N ways of radio frequency signals received by the N (N>2) element aerial array into IF signals; respectively performing the A / D conversion for the IF signals in the N ways obtained by the down-frequency conversion; obtaining the orthogonal complement space of the interference subspace based on the relation between the interference power and the satellite signal and the noise power, by using the N ways IF digital signals obtained in the step 2; calculating the new orthogonal complement space of the subspace relating to the differentiation order, the array element position and the interference subspace based on the differential constraint principle; combining the new orthogonal complement space of the subspace and the power invert algorithm to calculate the weighting vector of the aerial array based on the wave packet zero defect width setting proportionality coefficient to be reached by using the obtained new orthogonal complement space of the subspace in the step4. The invention can enable the output signal inference ratio of the satellite navigation receiver under high dynamic environment to be obviously increased, and can reduce the mis-capturing rate of the satellite signal by the satellite navigation receiver under high dynamic environment.
Owner:CIVIL AVIATION UNIV OF CHINA
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