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40results about How to "Avoid white spots" patented technology

Steelmaking process capable of improving quality of U71Mn heavy rail steel product

The invention discloses a steelmaking process capable of improving the quality of a U71Mn heavy rail steel product, and belongs to the technical field of steelmaking processes. The steelmaking process comprises the process steps of molten iron desulfurization, converter smelting, LF refining, RH refining and special-shaped blank continuous casting, and is characterized in that a deep desulfurization mode is adopted for the molten iron desulfurization, wherein the desulfurization time is 30-40 min; and after the treatment, S is not more than 0.005% (mass fraction), [P] is not more than 0.120% (mass fraction), and T is not lower than 1250 DEG C. As the steelmaking process is adjusted and controlled according to the invention, the defects of center segregation, center porosity and center hole shrinkage of heavy rail steel cast blanks are prominently alleviated; the crack low-power defect of the cast blanks is effectively prevented; and the surface defectless rate of the heavy rail steel continuous cast blanks reaches 100%. The rolled heavy rail steel low-power structure prevents white dots, shrinkage residues, internal cracks, skull patches, delamination and inclusion visible to the naked eyes; the steel rail tensile strength is averagely higher than or equal to 900 MPa; and the steel rail tread hardness is higher than or equal to 260 HB.
Owner:HBIS COMPANY LIMITED HANDAN BRANCH COMPANY

Flake prevention control method for age hardening type plastic mold steel

ActiveCN108441613AFully remove residual stressReduce occupancySolution treatmentHydrogen concentration
the invention discloses a flake prevention control method for age hardening type plastic mold steel. The method aims to prevent flakes from being generated after forging. In order to achieve the aim,the technical scheme of the method is characterized in that dehydrogenation annealing is not carried out after forging, solid solution treatment is directly carried out, the solid solution treatment process is directly carried out, so that hydrogen in the steel is directly and uniformly fixed in the steel before being accumulated, the hydrogen concentration for generating the flakes is not reached, and therefore the occurrence of the defects of the flakes can be avoided; and a proper tempering process is coordinated, residual stress in the steel is fully removed, and therefore the occurrence of the flakes can be prevented. Compared with the prior art, the method has the following advantages that 1, the dehydrogenation annealing process after forging is omitted, solid solution treatment isdirectly carried out after forging, then through a proper tempering process after solid solution treatment, the flakes can be prevented from being generated, meanwhile, the finished flat steel is pre-hardened, and the hardness is uniform; and 2, the production time is saved, the occupation of a furnace platform is reduced, the energy consumption is reduced, and therefore the production cost is lowered.
Owner:FUSHUN SPECIAL STEEL SHARES

COMS (complementary metal-oxide semiconductor) image sensor and manufacturing method thereof

The invention provides a COMS (complementary metal-oxide semiconductor) image sensor and a manufacturing method thereof. The manufacturing method comprises the following steps: forming a first doped area on the surface of a semiconductor substrate; sequentially forming a gate oxidation layer and gate polycrystalline silicon; forming a second doped area in the semiconductor substrate; depositing a dielectric layer and forming a side wall through an exposure and etching process; forming a third doped area on the surface of the semiconductor substrate; removing the dielectric layer on the surface of the semiconductor substrate; and forming a fourth doped area in the first doped area. According to the manufacturing method provided by the invention, the gate side wall is formed by etching, ion injection is performed after removal of a photoresist to form the third doped area on the surface of the semiconductor substrate, and then the dielectric layer on the surface of the semiconductor substrate is removed to prevent secondary ion injection from damaging the semiconductor substrate on the surface of a light-sensitive diode, so that white points of the CMOS image sensor caused by damage of a semiconductor are avoided, and the quality of the CMOS image sensor is improved.
Owner:SHANGHAI HUAHONG GRACE SEMICON MFG CORP

All-black solar photovoltaic module and manufacturing method thereof

The invention discloses an all-black solar photovoltaic module and a manufacturing method thereof, and the all-black solar photovoltaic module sequentially comprises a light transmission layer, a first EVA adhesive film layer, a cell array, a second EVA adhesive film layer and a backboard from the top to the bottom. The battery array comprises a plurality of battery pieces arranged in a matrix, wherein each column of battery pieces are sequentially connected into a battery string through an interconnection strip solder strip, and a gap is formed between every two battery pieces in the middle of each battery string; the interconnection strip solder strips in the gaps are connected through a first bus bar which is connected with a second bus bar being perpendicular to the first bus bar in the horizontal direction and penetrating through the back plate; the interconnection strip solder strips at the two ends of the battery string are connected through a third bus bar; the front surfaces of the first bus bar and the third bus bar are completely covered by the black isolating bar; one end of the second bus bar is fixed on the back surface of the first bus bar, and the other end obliquely penetrates through the backboard. According to the invention, a real all-black appearance effect can be achieved, and the quality and the market competitiveness are improved.
Owner:JIANGSU SUNRISE ENERGY CO LTD

Post-forging thermal treatment method for heavy forging of hot-wall hydrogenation reactor

The invention discloses a post-forging thermal treatment method for a heavy forging of a hot-wall hydrogenation reactor. The method is used for performing post-forging thermal treatment on the heavy forging, which is made of 12Cr2Mo1 and is 1,500-4,500 millimeters in outer diameter and 100-300 millimeters in wall thickness, of the hot-wall hydrogenation reactor. The post-forging thermal treatment method is characterized by comprising the following steps: I, controlling the final forging temperature, performing air cooling until the surface temperature of a forging is 250-350 DEG C, and feeding the forging into a heating furnace; II, raising the temperature of the heating furnace to 600-700 DEG C at a speed of less than or equal to 80 DEG C per hour, and preserving heat; III, raising the temperature of the heating furnace to 880-930 DEG C at the maximum power of the heating furnace, and preserving heat; IV, discharging a workpiece, and cooling the workpiece in water until the surface temperature of the workpiece is lower than or equal to 80 DEG C; V, feeding the workpiece into the heating furnace for later use, raising the cavity temperature of the heating furnace to 650-720 DEG C at a speed of less than or equal to 80 DEG C per hour, preserving heat, discharging and performing air cooling. By adopting the post-forging thermal treatment method, the performance is preserved in a post-forging thermal treatment process while the quality of the forging is ensured, the production period of the forging of the hot-wall hydrogenation reactor is effectively shortened, and the cost is reduced.
Owner:SHANGHAI ELECTRIC SHMP CASTING & FORGING CO LTD +1

Post-forging heat treatment method for large forgings of hot wall hydrogenation reactor

The invention discloses a post-forging thermal treatment method for a heavy forging of a hot-wall hydrogenation reactor. The method is used for performing post-forging thermal treatment on the heavy forging, which is made of 12Cr2Mo1 and is 1,500-4,500 millimeters in outer diameter and 100-300 millimeters in wall thickness, of the hot-wall hydrogenation reactor. The post-forging thermal treatment method is characterized by comprising the following steps: I, controlling the final forging temperature, performing air cooling until the surface temperature of a forging is 250-350 DEG C, and feeding the forging into a heating furnace; II, raising the temperature of the heating furnace to 600-700 DEG C at a speed of less than or equal to 80 DEG C per hour, and preserving heat; III, raising the temperature of the heating furnace to 880-930 DEG C at the maximum power of the heating furnace, and preserving heat; IV, discharging a workpiece, and cooling the workpiece in water until the surface temperature of the workpiece is lower than or equal to 80 DEG C; V, feeding the workpiece into the heating furnace for later use, raising the cavity temperature of the heating furnace to 650-720 DEG C at a speed of less than or equal to 80 DEG C per hour, preserving heat, discharging and performing air cooling. By adopting the post-forging thermal treatment method, the performance is preserved in a post-forging thermal treatment process while the quality of the forging is ensured, the production period of the forging of the hot-wall hydrogenation reactor is effectively shortened, and the cost is reduced.
Owner:SHANGHAI ELECTRIC SHMP CASTING & FORGING CO LTD +1

Smelting and forging method for high-toughness alloy steel forged piece

The invention discloses a smelting and forging method for a high-toughness alloy steel forged piece. The smelting and forging method for the high-toughness alloy steel forged piece comprises the following steps: placing waste steel in an electric-arc furnace and smelting, and adding Mo; smelting 80%-90% of a furnace burden, and adding slag for covering; completely smelting the furnace burden intomolten steel and then adding a slow-release deoxidizer; slagging off, forming new slag and then adding Cr, W and Mn into the molten steel, and adding a precipitation deoxidizer; adding a diffusion deoxidizer into the surface of the slag in batches, meanwhile, blowing an inert gas, stirring and refining, and adding V into the molten steel before the refining is concluded; supplementing Si and Co into the molten steel, and continuing to smelt for 10-15min; adding a final deoxidizer and deoxidizing, then entering a vacuum degassing furnace, blowing argon in a vacuum and carrying out degassing treatment, then tapping and pouring, carrying out die release, and then obtaining a steel ingot; feeding the steel ingot into a heating furnace, and obtaining a finished forged piece through three heating numbers; and filling the finished forged piece into an electric furnace and annealing. According to the smelting and forging method for the high-toughness alloy steel forged piece, the generation ofwhite points in the forged piece is avoided, and high mechanical property of the forged piece is achieved through reasonable smelting, forged piece and annealing processes.
Owner:浙江精瑞工模具有限公司

Heat transfer printing hot stamping foil and anti-counterfeit heat transfer printing process

The invention discloses a heat transfer printing hot stamping foil and an anti-counterfeit heat transfer printing process. The heat transfer printing hot stamping foil comprises a base film layer and a hot melting adhesive powder layer, and a transparent release layer, a protection layer, an ink layer and a fine aluminum plating layer are sequentially arranged between the base film layer and the hot melting adhesive powder layer. The base film layer is composed of a PET polyester film. Paraffin is adopted as a release agent in the transparent release layer. The protection layer is made of waterborne polyurethane resin. The ink layer is composed of a synthetic resin layer and a dye layer, and the color of the hot stamping foil is formed. The fine aluminum plating layer reflects light, so that the ink layer presents metallic luster. The hot melting adhesive powder layer is made of hot melting plastic. According to the heat transfer printing hot stamping foil, the brightness of the hot stamping foil after hot stamping can be enhanced, the hot stamping foil has a bright effect and a good anti-counterfeiting effect, and the ink layer has the anti-counterfeiting effect of metallic luster. The anti-counterfeit heat transfer printing process is high in working efficiency, interruption of all materials during printing can be effectively prevented, and printed sheets are protected against white dots, dirt and streaks.
Owner:安徽金彩防伪技术有限公司

Activating jig for screen of electronic device

The invention discloses an activating jig for a screen of an electronic device. An open hole is formed in the screen of the electronic device, and release paper is arranged on the inner surface of thescreen, and covers the open hole; the activating jig comprises a lower mold and a cover plate, wherein a containing groove for containing the screen is formed in the lower mold; the cover plate is movably arranged on the lower mold, the cover plate can move between a first position shielding a part of the containing groove and a second position exposing out of the containing groove, and when thecover plate is located at the first position, the cover plate covers the release paper. According to the activating jig, the cover plate is arranged on the lower mold, and can move between the first position shielding a part of the containing groove and the second position exposing out of the containing groove, when the cover plate is located at the first position, the cover plate covers the release paper, and when the activating jig is used for activating, the cover plate is located at the first position, and the cover plate covers the release paper on the screen; it is avoided that the release paper is blown during activating, and white points, broken filaments, squalidity and the like appear at the open hole of the screen.
Owner:OPPO CHONGQING INTELLIGENT TECH CO LTD
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