The invention relates to the field of PCB
copper foil and
lithium battery
copper foil production, and discloses a current prediction-based electrolytic
copper foil copper concentration control method and
system, and the method comprises the steps: collecting the current of a crude foil
machine in real time, calculating the theoretical consumption of copper ions according to the Faraday law, and achieving the feed-forward copper supplement; and meanwhile, PID feedback
fine tuning is carried out in combination with online concentration detection, and online correction is carried out on the feed-forward model by utilizing the deviation between an accumulation theory and an actual copper supplementing amount. During startup and shutdown or roll replacement, a copper supplementing strategy is preset in advance, and concentration disturbance to the first roll and the
tail roll of a local roll and concentration disturbance to other
machine columns in the same group are effectively restrained. The copper
ion concentration fluctuation is controlled within + / -0.5%, and the
response time is 1t; therefore, the quality consistency of the whole group of copper foils is obviously improved. The
control system is based on a DCS platform with analog quantity / switching value I / O and multi-protocol communication capability, current data can be from a
rectifier, a crude foil engine or a
database, integration is easy, and the
control system has remarkable technical and
economic benefits.