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47results about How to "Extend cathode life" patented technology

Method for homogenizing current distribution in aluminum liquid in aluminum electrolytic cell

The invention discloses a cathode structure of an aluminum electrolytic cell, in particular to a method for homogenizing current distribution in aluminum liquid in the aluminum electrolytic cell. At least one cathode steel bar is bound or cast at the lower part of a cathode carbon block, and the cathode steel bar is segmented into a plurality of parts in different positions by partition joints in the length direction; cathode steel bars among the partition joints are completely connected with the cathode carbon block through electric conductors, and the rest of the cathode steel bars on the partition joints are completely insulated with the cathode carbon block through insulators; partition joint insulating material is filled in each partition joint, so that the cathode steel bars on and below the partition joints are insulated; and one end of the cathode steel bar penetrates out of the side part of the electrolytic cell. According to the method disclosed by the invention, the current distribution in the aluminum liquid in the aluminum electrolytic cell is homogenized, horizontal current in the aluminum liquid is greatly reduced, the stability of the electrolytic cell is improved, the electrolytic cell can operate with high efficiency at low polar distance, the aluminum energy consumption per ton can be effectively reduced, the energy-saving effect is significant and the service life of a cathode is simultaneously prolonged.
Owner:SHENYANG ALUMINIUM MAGNESIUM INSTITUTE

Cathode carbon block and cathode structure of impervious barrier conductive steel rod

The invention discloses a cathodic structure of a cathode carbon block and an impermeable layer conductive steel bar, which comprises the cathode carbon block of an electrolytic bath, cathode tamping paste or ferrophosphorus, a conductive steel bar and an impermeable layer, wherein the conductive steel bar is positioned between the cathode carbon block and the impermeable layer; the bottom of the cathode carbon block is provided with a steel bar slot matched with the shape of the conductive steel bar; the cathode tamping paste or pouring ferrophosphorus is tamped in the steel bar slot; the conductive steel bar is provided with a clearance; and the clearance divides part of the conductive steel bar into an upper part and a lower part which are not communicated with each other. The cathodic structure can adjust the current distribution in the upper part and the lower part of the conductive steel bar according to the size, the direction and the length of the clearance and the change of the cross section of the steel bar so as to further adjust the current distribution in the cathode carbon block and an aluminum liquid in the electrolytic bath. The cathodic structure can improve the current distribution in a cathode and the current in the aluminum liquid and improve the stability of the electrolytic bath to further improve the electric energy efficiency and increase the service life of the cathode of the electrolytic bath.
Owner:GUIZHOU BRANCH CHINA ALUMINUM IND +1

Non-contact arc ignition welding gun for vacuum electric arc welding of hollow cathode

The invention belongs to welding technology and relates to a non-contact arc ignition welding gun capable of realizing stable arc ignition and used for vacuum electric arc welding of a hollow cathode.A hollow cathode of the welding gun is directly inserted into central holes of an outer barrel support and an inner barrel support; an outer barrel component of the welding gun comprises an outer barrel water inlet pipe, an outer barrel water outlet pipe, an outer barrel connecting terminal, a hollow barrel wall and an outer base plate; an inner barrel component of the welding gun comprises an air inlet pipe, an inner barrel connecting terminal, an inner barrel water inlet pipe, an inner barrel water outlet pipe, a barrel wall and an inner base plate; the outer barrel component and the innerbarrel component of the welding gun are separated through an insulating bush; and an arc ignition auxiliary circuit is accessed between the outer barrel connecting terminal and the inner barrel connecting terminal. The hollow cathode is arranged in a closed system between the outer barrel and the inner barrel of the welding gun, thereby preventing the hollow cathode from being polluted by metal vapor due to exposing in electric arc; and the welding gun adopts a bi-channel water cooling system, therefore, the cooling effect is good, the working reliability of the electric arc is high, the service life of the welding gun and the hollow cathode is long, and the stable work of the welding control system is ensured.
Owner:BEIJING AERONAUTICAL MFG TECH RES INST

Dual-mode plasma igniter

The invention discloses a dual-mode plasma igniter. The igniter comprises a shell, an anode, a hollow cathode connecting rod, a replaceable cathode head, a coil, an embedded anode, an insulating layer, a cooling gas inlet, a compressed air inlet, a swirler and a water cooling groove, wherein the anode communicates with one side of the shell, and the water cooling groove for cooling is formed in the inner wall of the anode; the hollow cathode connecting rod is positioned in the shell, the replaceable cathode head communicates with one end of the hollow cathode connecting rod, the cooling gas inlet is formed in the other end of the hollow cathode connecting rod, the insulating layer is wrapped around the outer surface of the hollow cathode connecting rod, and the embedded anode is arranged on the surface of the insulating layer; and the swirler is arranged between the insulating layer and the shell, the compressed air inlet is formed in one side of the shell, and the coil is located on the periphery of the shell. According to the igniter, non-equilibrium plasma discharges, so that the reaction activity is improved; and the discharge voltage required by thermal equilibrium plasma is reduced, and the effects of preventing cathode ablation and prolonging the service life of the cathode are achieved.
Owner:DALIAN NATIONALITIES UNIVERSITY

High band magnetically insulated transmission line oscillator

The invention belongs to the technical field of microwave sources in high power microwave technology, and specifically relates to a high band magnetically insulated transmission line oscillator with fast microwave oscillation starting and saturation and high power capacity. The high band magnetically insulated transmission line oscillator provided by the invention is of a circular symmetry coaxial structure and is composed of an outer cylinder, a gradient choke cavity structure, a main slow wave structure, an extraction cavity structure, a cathode, a carrier cathode and an electron collector. According to the high band magnetically insulated transmission line oscillator provided by the invention, since the gradient choke cavity structure is adopted, and the distance of first interaction cavities is increased, an electron beam emitted by a starting point of the cathode can pass by the surface of a first cavity, and fast microwave oscillation starting and saturation can be realized; moreover, the high band magnetically insulated transmission line oscillator provided by the invention can effectively reduce a radio frequency field, reduce the radio frequency breakdown risk of the slow wave structure and effectively improve the power capacity of the devices; and the high band magnetically insulated transmission line oscillator provided by the invention further increases the length of the cathode, can reduce the average emission current density of the cathode and is conducive to improving the electron emission uniformity on the surface of the cathode and prolonging the service life of the cathode. These improvements have important significance of improving the output power and pulse width of high ban MIMO.
Owner:NAT UNIV OF DEFENSE TECH

Detecting system for state of electrolytic cell

The invention relates to a detecting system for the state of an electrolytic cell. The detecting system is characterized by comprising wireless signal collecting and transmitting module, wireless communication host machines, gateways, a server computer and a workstation; detecting elements are arranged at the sides of the electrolytic cells and are used for detecting the voltages of the electrolytic cells one by one and the temperature of electrolyte; data collected on site is wirelessly transmitted to the signal communication host machines through the wireless signal collecting and transmitting modules; the signal communication host machines transmit the data to a database of the server computer through field buses; electrolytic cell state detecting and managing software is used for analyzing the voltage, temperature and other analytical data of the electrolytic cell into a patterning electrolytic cell state information which is displayed on a workstation interface, and simultaneously the fault state reporting is carried out, and a statement is generated at fixed time. The detecting system has the advantages that the workload of measuring the voltage and the temperature of the electrolyte of workers is greatly reduced, the influence of working environments on the physical health of the workers is reduced, the working efficiency is improved, and the maintenance cost is reduced.
Owner:CHINA NERIN ENG

Composite and high-conductivity cathode steel bar

PendingCN109666953AAveraged horizontal currentImprove stabilitySteel barHigh conductivity
The invention relates to a cathode steel bar, in particular to a composite and high-conductivity cathode steel bar for a cathode during aluminum electrolysis. The composite and high-conductivity cathode steel bar comprises a conductive base body, wherein a cavity with an opening is formed in the conductive base body, a high-conductivity body is arranged in the cavity, and a sealing body is arranged at the opening of the cavity; and in the cavity, a non-conductive region is arranged among the high-conductivity body, the conductive base body and the sealing body, and the contact parts among thehigh-conductivity body, the conductive base body and the sealing body are conductive regions. The composite and high-conductivity cathode steel bar has the advantages that horizontal current in moltenaluminum is homogenized, the stability of the production of an aluminum electrolysis cell is improved, so that the electrolytic cell can operate efficiently and stably at a low polar distance. The conductive performance of the steel bar is improved, the cathode drop of the electrolytic cell is greatly reduced, and the aluminum electrolysis energy consumption is reduced. The current density on thesurface of a cathode carbon block is more uniform, the abrasion rate of the cathode is reduced, and the service life of the cathode is prolonged. The cathode group is more compact, and the investments relevant to linings, groove shells and workshops are reduced.
Owner:SHENYANG ALUMINIUM MAGNESIUM INSTITUTE

A High Frequency Band Magnetic Insulated Wire Oscillator

ActiveCN105719925BFast start-upReduce emission densityOscillations generatorsTransit-tube circuit elementsWave structureDelay line oscillator
The invention belongs to the technical field of microwave sources in high power microwave technology, and specifically relates to a high band magnetically insulated transmission line oscillator with fast microwave oscillation starting and saturation and high power capacity. The high band magnetically insulated transmission line oscillator provided by the invention is of a circular symmetry coaxial structure and is composed of an outer cylinder, a gradient choke cavity structure, a main slow wave structure, an extraction cavity structure, a cathode, a carrier cathode and an electron collector. According to the high band magnetically insulated transmission line oscillator provided by the invention, since the gradient choke cavity structure is adopted, and the distance of first interaction cavities is increased, an electron beam emitted by a starting point of the cathode can pass by the surface of a first cavity, and fast microwave oscillation starting and saturation can be realized; moreover, the high band magnetically insulated transmission line oscillator provided by the invention can effectively reduce a radio frequency field, reduce the radio frequency breakdown risk of the slow wave structure and effectively improve the power capacity of the devices; and the high band magnetically insulated transmission line oscillator provided by the invention further increases the length of the cathode, can reduce the average emission current density of the cathode and is conducive to improving the electron emission uniformity on the surface of the cathode and prolonging the service life of the cathode. These improvements have important significance of improving the output power and pulse width of high ban MIMO.
Owner:NAT UNIV OF DEFENSE TECH
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