198results about How to "Reduce deformation stress" patented technology

The present invention discloses a method for smelting rust preventing and wear resistant alloy on the surface of a steel rail. The position needing alloy smelting on the surface of the steel rail head is heated by supersonic frequency or medium frequency induction-heating equipment, the induction heater is arranged above the position needing alloy smelting on the surface of the steel rail head, and the preheating temperature is 290-450 DEG C; the alloy is smelted on the surface of the steel rail head by using plasma smelting or arc welding smelting, when the preheating temperature is 290-450 DEG C, and the welding gun of plasma build up welding or arc welding equipment is moved to the position needing alloy smelting, the alloy powder, the alloy electrode or the alloy welding wire are automatically smelted; the railroad steel rail adopting the present invention can ensure that the train wheels and the rust preventing and wear resistant alloy layer are always in a contacting and compacting state, thereby the rail circuit works normally, and the white light zone phenomenon is completely eliminated; the cracking and breaking phenomena of the steel rail do not occur, the smelted alloy has good rust preventing and wear resistant properties, high bonding strength with the steel rail, and long service life.

A touch panel switch having a wide usable operating range and thus a large effective use area and having electrodes disposed opposedly to each other through a spacer installed around the periphery thereof, the spacer formed in an elastic body of 1x10<5 >to 1x10<7 >dyne/cm<2 >in elastic modulus comprising an insulation layer and an adhesive layer, the insulation layer further comprising a clearance holding part with a uniform thickness and a gradient part with a thickness gradually decreasing from the clearance holding part into a substrate having the electrodes formed thereon.

The invention discloses a method for processing thin wall welder cases of revolving body structures, belonging to the technical field of aero-engine metal plate forming and welding. According to the invention, a whole pre-deformation welding/forming method is used for solving the problems that sizes of mounting edges are out of tolerance, coaxiality of front and rear mounting edges with main bodies after welding is out of tolerance and residual stress distribution of welding components is unbalanced. The method provided by the invention comprises the following steps of: carrying out technological structure welding deformation allowance compensation design on a mounting edge and a main body of a thin wall welder case before the welding according to the plastic deformation characteristics of materials; plastically forming an expansion block according to an expander work part, size and final structural size requirement of parts; carrying out automatic argon arc welding on the mounting edge and the main body; assembling the welded welder case and expansion block on the expander work part to carry out expansion plastic forming and controlling the expansion forming size through adjusting pressure of the expander; and unloading the pressure of the expander, recovering the expander work part and unloading the parts to complete the welding/forming process.

The invention discloses an integral forming process method of thin-wall hooped tube workpieces. The technical scheme comprises the flowing steps of: 1, preparing a mould: firstly forming overflow holes in corresponding parts on the mould, welding reinforcing ribs in a thin-wall tubing without welded lines in advance and placing into a mould cavity, performing spotting on the mould, sealing ends of a tube blank, filling a strain rate sensitive medium between the mould and the tube blank, then filling liquid forming medium in the tube blank and applying certain pressure; 2, forming: increasing the pressure of the inside liquid, meanwhile adjusting the flow state of the strain rate sensitive medium to cause a tube body and a reinforcing plate to be deformed in a coordinated way to form qualified parts; and 3, picking up the parts: reducing the pressure to 0MPa, opening the mould and then taking out the parts from the mould. The integral forming process method of the thin-wall hooped tube workpieces has the advantages of few forming processes, low manufacturing cost, high mechanical property of formed members, high dimension precision and the like, and is particularly suitable for forming thin-wall hooped tube workpieces with a sealed complex section shape.

Provided is a double-sided laser titanium-steel clad plate full penetration welding method based on transition layer control. The method is suitable for welding of titanium-steel clad plates. The double-sided laser titanium-steel clad plate full penetration welding method based on transition layer control is provided in order to solve the problems that in the existing titanium-steel clad plate welding process, operation is complex, accumulated heat input is large, welding stress deformation is large, and the welding efficiency is low. The method comprises following steps that 1, semi-elliptical groove is prepared along a titanium-steel clad plate interface; 2, a welding area is cleaned; 3, a transition layer is prepared, wherein the transition layer is prepared by mixing a certain proportion of metal powder to be uniform; 4, laser welding is conducted on both sides, wherein after assembling and clamping are conducted, the titanium-steel clad plate is preheated to 100 DEG C to 120 DEG C, synchronous welding is conducted on the two sides with laser, and when welding is conducted, metal on the two sides is merged uniformly by controlling the linear energy. According to the double-sided laser titanium-steel clad plate full penetration welding method based on transition layer control, by means of control of the transition layer, the mechanical property of a welded joint of the titanium-steel clad plate is improved, an existing welding technology is simplified, and high-quality and high-efficiency welding is achieved.

The invention relates to a waste gas high-efficiency cooling system with high EGR efficiency, which comprises a cooler and an EGR valve and has the innovative points: the system includes a precooler, an aftercooler and an EGR valve; wherein, the precooler is used for cooling high temperature large flow rate waste gas introduced from an exhaust system; the aftercooler is used for cooling the circulated waste gas which is introduced from the precooler and cooled by the precooler; and the EGR valve is connected and installed between the precooler and the aftercooler in series, and used for adjusting the flow rate of the waste gas. The invention is scientific and reasonable in design, and is especially used for high EGR efficiency (70-80%) waste gas cooling in an oxy-fuel combustion engine based on waste gas recycling. The waste gas high-efficiency cooling system has the advantages of high cooling efficiency, small occupying space, convenient installation, high durability, etc.

The invention belongs to the technical field of building steel structure, in particular relates to a limb type circular tube node transferring structure and a manufacturing method thereof. The limb type circular tube node transferring structure comprises a trunk circular tube, a fork transitional node which is connected to one end of the trunk circular tube, a limb supporting rod circular tube and a space bracket which is installed on the external surface of the integral node; the fork transitional node is formed by two sections of special cone tubes through a central pull rod and a transverse insertion plate by penetrating; two half tiles at the bottom of the fork transitional node are combined to be an integral circle which is connected with the trunk circular tube; the end portion of the fork transitional node is connected with the two fork supporting rod circular tubes. The limb type circular tube node transferring structure has the advantages of solving the design problem of the circular tube fork connecting node, being simple and reasonable in structural design, attractive in appearance design and the like.

The invention discloses a copper nanometer wire-based copper-copper bonding process. An adhesion layer and a seed layer are sequentially precipitated on the surface of a substrate; a layer of photoresist is prepared on the seed layer, and a round hole is formed in the photoresist; copper is electroplated in the round hole to obtain a copper convex point; a Cu(OH)2 nanometer wire is grown on the surface of the copper convex point by a hydrothermal method; the residual photoresist is removed; the Cu(OH)2 nanometer wire is subjected to thermal decomposition to obtain a CuO nanometer wire; the CuO nanometer wire is reduced to obtain a copper nanometer wire; the copper nanometer wire is prepared on two substrates respectively by the steps, and the copper nanometer wires on the two substrates are bonded in a hot pressing way. The copper nanometer wires are prepared by reduction and are directly applied to subsequent bonding, an additional oxide layer removing step is avoided, a compact bonding layer can be obtained at relatively low temperature and pressure, the preparation process is simple, complex equipment is not required, the cost is low, and the bonding process has very high application value.

The invention provides a one-sided welding double-sided molding welding method which is suitable for welding a titanium steel composite pipe. The one-sided welding double-sided molding welding method aims at solving the problems that in existing titanium steel composite pipe welding, operation of the welding process is complicated, the accumulated heat input is large, it is necessary to prepare special welding consumables, and the welding efficiency is low. The one-sided welding double-sided molding welding method for the titanium steel composite pipe comprises the following steps that (1), a flat bottom groove with a blunt edge is machined at the pipe end of the titanium steel composite pipe to be welded; (2), a welding area is cleaned; (3), a titanium alloy layer of the titanium steel composite pipe is welded through a laser welding method; (4), acetone is used as a binder so that evenly-mixed transition layer metal powder can be made into paste, the groove bottom is evenly welded, pressing is conducted, and drying is conducted; and (5), transition layer metal is molten through laser energy, the transition layer is formed firstly, and then filling of the steel metal layer is conducted through electric arc welding. By the adoption of the method, one-sided welding double-sided molding welding of the titanium steel composite pipe is achieved, and the welding quality of the titanium steel composite pipe is improved.

A straight seam welded pipe roll forming variable radius bending method in the field of straight seam welded pipe manufacturing technology, adopting the longitudinal deformation form and strip transverse bending mode in the strip steel forming formed by the downhill method, and according to the strip steel space shape in the forming process The three transverse bending sections of the strip and the transverse and longitudinal positions of the edge of the strip are obtained from the position, and finally the welded pipe is manufactured. The invention solves the problem of the roll forming process of the straight seam welded pipe in the prior art, which is mainly based on empty bending, and the profile of the formed section of the strip calculated by the variable radius bending method is in good agreement with the result measured after production by the method .

A joint driving device includes: a reduction gear output shaft that transmits a torque to a second link; a transmission shaft that transmits reaction of the torque to a first link; a transmission shaft outer cylinder arranged on the outer circumference of the transmission shaft and connected to the transmission shaft; a reduction gear output shaft outer cylinder arranged in the outer circumference of the reduction gear output shaft and connected to the reduction gear output shaft; and a wire body arranged between the first link and the second link and including at least one of a wire and a pipe. The transmission shaft includes the motor frame as at least a part. The wire body is housed in a space between the transmission shaft outer cylinder and the transmission shaft, and a space between the reduction gear output shaft outer cylinder and the reduction gear output shaft.

The invention provides a welding method of a large-thickness plate T-shaped joint. The welding method is suitable for the plates with the thickness larger than 30 mm. The welding method comprises thefollowing steps: welding guns are placed on the two sides of a middle plate of the large-thickness plate T-shaped joint; double-sided asynchronous backing MAG welding is adopted during backing welding; the two welding guns maintain a certain arc distance; and full penetration of a root part is achieved by increasing the heat input of the welding guns and reducing the arc distance between the welding guns so that narrow gap welding without back gauging can be realized. Double-sided synchronous filling MAG welding is adopted during filling welding, the two welding guns are synchronous, on one hand, the welding speed is increased, and on the other hand, welding angle deformation and residual stress are reduced. Due to the facts that the back gauging is not required to be carried out on a backface through a carbon gouging, corner deformation does not exist and reserved gaps are reduced, the metal filling amount of a welding seam is reduced by more than 40% compared with that of traditional welding, the one-time qualified rate of the products is improved by 40%, and the production efficiency is improved by more than 5-10 times.

The invention provides a frame-type solid wood floor, which comprises a floor body, a tenon tongue and tenon slot which are around the floor body, wherein the floor body comprises a surface layer, a substrate slab, wherein the surface layer takes a longitudinal direction, the substrate slab is composed of a central filled slab, a bottom layer and filler rods which are arranged on two sides, and the tenon tongue and the tenon slot which are arranged on two sides are arranged outside the filler rods which are arranged on two sides. The central filled slab is tenon-jointed or finger jointed with the filler rods which are arranged on two sides. The central filled slab is composed of a plurality sections of short slabs on the length direction, the wood grains direction of the short slabs is arranged in a cross mode with the wood grain direction of the surface layer, the bottom layer which covers a plurality sections of central filled slabs and the filler rods which are arranged on two sides is arranged on the lower portion, the central filled slabs are combined with the bottom layer into integrity and tenon-jointed or finger jointed with the filler rods which are arranged on two sides. The wood grains of a section of short slab which are located on one end of the tenon tongue are in horizontal direction with the wood grain direction of the surface layer. The central filled slab is laminated by one or three layers on the thickness direction, the wood grain direction of each layer is arranged in the cross mode. The thickness of the surface layer is 0.6-6mm. The width of the filler rods which are arranged on two sides is 15-30mm. The bottom layer can be laminated by a plurality of strips on the transverse direction.

The invention discloses a manufacturing method of a cross-shaped column rotation circular pipe column structure. The method comprises the following steps that four annular flange plates and four annular H-shaped bracket webs are assembled into a first annular H-shaped bracket; in reference to the assembling method of the first annular H-shaped bracket, a second annular H-shaped bracket is assembled; a cross-shaped column web is assembled; a cross-shaped stiffening plate is assembled; a box type part and a cross-shaped column part are assembled, and two box type part flange plates, two box type part webs, the cross-shaped column web and the cross-shaped stiffening plate are assembled into the box type part and the cross-shaped column part; a circular pipe part is assembled, and the cross-shaped stiffening plate and four arc plates are assembled into a circular pipe part; sealing plates are assembled, and the eight sealing plates are assembled to an upper port and a lower port of the circular pipe part; and the two annular H-shaped brackets are assembled to the outer wall of the circular pipe part. The manufacturing method has the beneficial effect that the integral stress effect of the structure is good. The invention further discloses the cross-shaped column rotation circular pipe column structure adopting the manufacturing method of the cross-shaped column rotation circular pipe column structure.

A rotation drive force transmission mechanism has tripod constant-velocity joints coupled to respective ends of a shaft in opposite phase. Outer members of the tripod constant-velocity joints and portions of the shaft are covered with boots. When the large-diameter tube of each of the boots is fastened to the corresponding outer member by a first fastening band, a band crimping ratio is managed so as to fall within a predetermined range. Each of the outer members has a boot mount whose shape is selected to satisfy predetermined equations.

The invention discloses a copper nanorod based copper-tin-copper bonding process and structure. The process comprises the following steps of sequentially depositing an insulation layer, an adhesion layer and a seed layer on the surface of a substrate; spin-coating a layer of photoresist on the seed layer, and fabricating round holes in the photoresist; electroplating copper in the round holes to obtain copper convex points; removing the photoresist, and removing the exposed seed layer and the exposed adhesive layer; spin-coating the photoresist on the surfaces and the peripheries of the copper convex points, and exposing the upper surfaces of the copper convex points; electroplating tin convex points on the copper convex points of one of two substrate units obtained according to the above steps, and removing the photoresist; depositing copper nanorods on the copper convex points of the other substrate unit, and removing the photoresist; and bonding the two substrate units by a hot-pressing mode. The copper-tin-copper bonding structure is acquired according to the bonding process. According to the bonding process and the bonding structure, the copper nanorods are applied to copper-tin-copper bonding, the bonding temperature can be effectively reduced, and a tight bonding surface is obtained; and the preparation process is simple and controllable, is low in cost, and has great application value.

The invention discloses a narrow-slit spliced assembly of multi-waveband filters applied at a low temperature. The narrow-slit spliced assembly comprises a support plate, an installation limiting plate, the multi-waveband filters and an upper cover plate, wherein a plurality of light through holes are formed on the support plate and the upper cover plate; a plurality of optical filter installation grooves are formed on the installation limiting plate. During installation, a plurality of filters at different wavebands can be put in the installation grooves of the installation limiting plate in one time, thereby realizing precise assembly of the filters by using limiting barrier strips. In such a structure, the support plate, the installation limiting plate and the upper cover plate are all made from low-expansion alloy materials, and need surface blackening treatment before assembly, and a glue used for assembly is a low temperature resistant glue. The assembly has a low requirement on preparation of the multi-waveband filters, is simple in structure, low in optical crosstalk among channels and high in structural reliability, and can realize one-time cementing assembly of the optical filter at each waveband with a small splicing slit of the filters and high assembly precision.

The invention discloses an elastic rolling bearing with a circle of wavy foil. The rolling bearing comprises a second outer ring, an inner ring, rolling bodies and a retainer, wherein the circle of wavy foil is arranged between a groove in the outer cylindrical surface of the second outer ring and a groove in the inner cylindrical surface of a first outer ring; when the bearing is loaded, maximum contact stress between each rolling body and an inner roller path and between each rolling body and an outer roller path can be lowered by virtue of the deformation of the foil; the contact deformation is alleviated; the extrusion rupture of a lubricating oil film and the rapid friction increase are alleviated when a load is heavy; and thus the further temperature rise due to poor lubrication is avoided; when the bearing is heated so as to enable the parts to be subjected to heat expansion, the yield action can be caused by that the foil deforms, so that the space for expansion of other parts is provided; the deformation and internal stress of the two outer rings, the inner ring and the rolling bodies are reduced; moreover, the impact of the polygon effect of the rolling bodies on the axial system vibration also can be effectively alleviated by virtue of the deformation of the foil.

The invention discloses a forming technology for a metal elastic sealing ring and belongs to the technical field of cold roll forming. The forming technology includes the following specific technology steps that a strip is cut to be in a corresponding width and a corresponding length according to the finished product size demand and welded to be in a ring shape; a strip ring is fixed, and spinning is conducted on the strip ring through a set of cold rolling rollers; the two sides of a circular arc are downwards extruded and deformed, a central bent circular arc (A) and a flat and straight connecting part (B) connected with the central bent circuit arc (A) are obtained, materials on the two sides of a section are bent upwards through a forming roller, and two elastic bent circular arcs (C) are formed; the obtained ring piece is arranged in a die roller, the two wings of the section are bent to form a left outwards-convex circular arc contact face (D) and a right outwards-convex circular arc contact face (D), and the ring piece is deformed after rotating by a circle; the left outwards-convex circular arc contact face (D) and the right outwards-convex circular arc contact face (D) are extruded from the two sides and are gathered in face-to-face mode and are deformed after rotating by a circle. The forming technology has the advantages that the surface quality of a product is good, the size deviation is small, and the variation of thicknesses of all parts of the section is small.

The invention discloses a water-soluble quenching medium for an aluminum alloy precision part and belongs to the metal heat treatment quenching agent technology. The water-soluble quenching medium comprises, by weight, 18-22% of polyalkylene glycol (with molecular weight of 8000), 0.6-1.0% of an antiseptic, a proper amount of an antifoaming agent and a settling agent, and the balance water. The water-soluble quenching medium has the advantages that 1, the problem that cold water as an aluminum alloy quenching medium has a fast cooling rate so that quenched residual stress is very large and the part can deform and crack is solved, and 2, it is solved that in hot water quenching, a cooling rate can be adjusted but quenching effects do not satisfy usage requirements. The water-soluble quenching medium can reduce an aluminum alloy initial cooling speed, has a strong cooling capability at a temperature of 440-250 DEG C, has good cooling characteristics and does not corrode a workpiece. The water-soluble quenching medium can reduce aluminum alloy part quenched residual stress, does not influence quenching effects and mechanical properties after aging and belongs to the field of metal heat treatment quenching agents.

The invention provides a forming method for a high-precision metal bipolar plate required by a fuel cell. The method specifically comprises the following steps of: selecting a bipolar plate raw material, designing and manufacturing a die 1 for bipolar plate punch forming and a die 2 for bipolar plate punch forming, carrying out pre-punch forming, performing complete punch forming, performing stamping and cutting, and performing welding to obtain the bipolar plate. The punch quality of the bipolar plate is improved through the first-step pre-forming and the second-step complete forming, the phenomena of buckling deformation, overlarge stress, insufficient groove depth, overlarge height difference between adjacent runners, high rejection rate, solder skips and the like in the forming processof the metal bipolar plate are avoided, and the fuel cell metal bipolar plate can be formed efficiently with high precision and low cost.