142 results about "Sacrificial metal" patented technology

A Contact according to an aspect of the present invention is formed by laminating a shape memory alloy film on a surface of a metal spring film, and the shape thereof is a conical spiral. A manufacturing method therefor is composed of 11 steps including a step of preparing a sacrificial metal film, a step of forming a resist cone, a step of patterning a resist film, a step of preparing a shape memory alloy film, and the like. Since an organic resist material has poor heat resistance, the sacrificial metal film is formed in advance, the resist is removed before sputtering of the shape memory alloy film, the sacrificial metal film is removed after sputtering of a shape memory alloy and a heat treatment, which are performed at high temperatures, so as to lift off an excess shape memory alloy film.

This is a method of water and wastewater treatment for removal of pollutants in at least two-step process comprising (a) treatment of water producing at least partially treated intermediate effluent, (b) treatment of the intermediate effluent with a sacrificial metal and producing ions of said sacrificial metal, and providing very thoroughly treated effluent, (c) recuperating sacrificial metal ions generated in the step (b) and recycling the recuperated ions in the step (a), the recuperated and recycled ions from the step (c) improve treatment efficiency of step (a) by additionally removing pollutants from the intermediate effluent using recuperated ions, resulting in cleaner intermediate effluent, and, therefore, the pollutant loading rate in step (b) is reduced, intermediate effluent is further treated more thoroughly, and the demand for the sacrificial metal in step (b) is reduced. Step (a) can preferably be a biological, biological-abiotic, physical chemical, or combination of these steps. Step (b) is preferably a spontaneous cementation-driven electrochemical process. The combination of said steps (a), (b) and (c) produces a synergistic effect resulting in improved removal of said pollutants and in reduced need in said sacrificial metal. For example, a drinking quality water can be very economically and reliably obtained from wastewater. In addition to the superb treatment efficiency and reduced reagent requirements, the waste sludge from the system is beneficially disposed in-sewers, in sanitary landfills or on land.

Molded structures, methods of and apparatus for producing the molded structures are provided. At least a portion of the surface features for the molds are formed from multilayer electrochemically fabricated structures (e.g. fabricated by the EFAB™ formation process), and typically contain features having resolutions within the 1 to 100 μm range. The layered structure is combined with other mold components, as necessary, and a molding material is injected into the mold and hardened. The layered structure is removed (e.g. by etching) along with any other mold components to yield the molded article. In some embodiments portions of the layered structure remain in the molded article and in other embodiments an additional molding material is added after a partial or complete removal of the layered structure.

A method for forming a thin film, electrically blowable fuse with reproducible blowing wattage using a sacrificial metal patch over a fuse dielectric layer and two etch processes; wherein the first etch process is selective to the metal patch and the second etch process is selective to the fuse dielectric layer. A fuse element, having an element width, is formed over a semiconductor structure, and a fuse dielectric layer is formed over the fuse element. A sacrificial metal patch is formed on the fuse dielectric layer; wherein the patch width being greater than the fuse element width. A second dielectric layer is formed on the sacrificial metal patch, and additional metal layers and dielectric layers may be formed over the second dielectric layer, but only the dielectric layers will remain over the fuse element. The second dielectric layer and any overlying dielectric layers are patterned to form a fuse window opening, having a width greater than the sacrificial metal patch, using a first fuse window etch selective to the sacrificial metal patch. Then, the sacrificial metal patch is etched through the fuse window opening using a second fuse window etch selective to the fuse dielectric layer, leaving a reproducible thickness of the fuse dielectric layer overlying the fuse element; thereby providing a reproducible blowing wattage.

A method of forming a porous nickel coating is provided. The method includes the steps of: depositing a coating onto a substrate by melting and atomizing two consumable electrode wires of a selected composition in a wire-arc spray device, so as to form a molten, atomized material, and directing the material to the substrate to form a coating deposit; the selected composition including nickel and a sacrificial metal; and then dissolving at least a portion of the sacrificial metal from the coating deposit by applying a positive potential in an alkaline electrolyte, so as to obtain a porous nickel coating. An electrolytic cell that includes a porous nickel coating is also described.

An electrical terminal has a copper-based body and a coating disposed on at least a portion of a surface of the body. The coating is a metal selected from a group consisting of zinc, magnesium, a zinc alloy, magnesium alloy or other metal that is more electronegative than aluminum and its alloys.

A method for the separation of multiple dies during semiconductor fabrication is described. On an upper surface of a semiconductor wafer containing multiple dies, metal layers are deposited everywhere except where a block of stop electroplating material exists. The stop electroplating material is obliterated, and a barrier layer is formed above the entire remaining structure. A sacrificial metal element is added above the barrier layer, and then the substrate is removed. After the semiconductor material between the individual dies is eradicated, any desired bonding pads and patterned circuitry are added to the semiconductor surface opposite the sacrificial metal element, a passivation layer is added to this surface, and then the sacrificial metal element is removed. Tape is added to the now exposed barrier layer, the passivation layer is removed, the resulting structure is flipped over, and the tape is expanded to separate the individual dies.

A corrosion resistant bearing includes a bearing insert and a housing supporting the bearing insert. The bearing insert includes an outer ring, an inner ring and a plurality of rolling bearing elements disposed between the rings. At least one of the bearing components includes a multi-layer corrosion resistant system for inhibiting or delaying corrosion of the substrate of the component. The substrate may be made of high carbon or alloy steel. The corrosion resistant system includes a galvanic or sacrificial metallic plating layer disposed directly on the component substrate. One or more mechanical protection layers is formed or disposed over the plating layer. A first mechanical protection layer includes a clear chromate coating formed on the plating layer. Additional mechanical protection layers include non-metallic layers, such as acetate or polytetrafluoroethylene coatings. The plating layer and the mechanical protection layers may extend over the bearing ring component raceway, or one or more of the layers may stop short of the raceway. In a method for making the component, a mask may be applied to regions of the component over which one or more the protective layers is not to be applied.

Galvanically protected reinforcement dowel pins and methods of producing the same. In one embodiment, the reinforcement dowel pins comprise a bar or tube, the longitudinal exposed surfaces of which are covered by a heavy gauge of a sacrificial metal, such as zinc, zinc alloy, magnesium, magnesium alloy, aluminum, or aluminum alloy. The bar or tube comprises steel, carbon steel, or other ferrous metal. The heavy gauge of sacrificial metal is applied to the ferrous metal by various processes, such as roll bonding, lock seaming, welding, die casting, flame spraying, plasma spraying, dipping, sinking, and drawing. The resulting reinforcement dowel pins resist corrosion without sacrificing structural integrity, and are reasonable in materials and manufacturing costs. These dowel pins may be installed in adjacent concrete panels using conventional methods, and therefore do not introduce additional costs in installation.

The invention provides a preparation method of a highly-dispersed precious metal electrocatalyst with high stability and a low load capacity. According to the preparation method, low content preciousmetals such as platinum, palladium, ruthenium, iridium, and the like, are taken as the catalytic active components; cheap metals such as iron, tin, cobalt, nickel, copper, and the like, are taken as sacrificial metals; alloy particles are synthesized through a hydrothermal method, an alcohol reduction method, or a hydrazine reduction method; then alloy particles are loaded on a heteroatom doped functionalized carbon carrier through the anchoring effect of the functionalized carbon carrier so as to obtain a catalyst precursor; then the catalyst precursor is soaked in an acid to dissolve the sacrificial metals, the alloy particles are cracked, the precious metals are left on the heteroatom doped functionalized carbon carrier, and the precious metal catalyst with a highly dispersed structureis obtained. The precious metal catalyst has an excellent catalytic performance, moreover, the loading amount of precious metals is greatly reduced, the utilization rate of precious metals is largelyincreased, the catalyst cost is effectively reduced, and the contradiction between the performance and cost is solved.

Provided is a graphene-based coating suspension comprising multiple graphene sheets, thin film coating of an anti-corrosive pigment or sacrificial metal deposited on graphene sheets, and a binder resin dissolved or dispersed in a liquid medium, wherein the multiple graphene sheets contain single-layer or few-layer graphene sheets selected from a pristine graphene material having essentially zero % of non-carbon elements, or a non-pristine graphene material having 0.001% to 47% by weight of non-carbon elements wherein the non-pristine graphene is selected from graphene oxide, reduced graphene oxide, graphene fluoride, graphene chloride, graphene bromide, graphene iodide, hydrogenated graphene, nitrogenated graphene, doped graphene, chemically functionalized graphene, or a combination thereof. The invention also provides a process for producing this coating suspension. Also provided is an object or structure coated at least in part with such a coating.

Provided is a method of inhibiting corrosion of a structure or object having a surface, the method comprising (i) coating at least a portion of the surface with a coating suspension comprising multiple graphene sheets coated with a thin film of an anti-corrosive pigment or sacrificial metal having a thickness from 0.5 nm to 1 μm and a resin binder dispersed or dissolved in a liquid medium; and (ii) at least partially removing the liquid medium from the coating suspension upon completion of the coating step to form a protective coating layer on the surface. Preferably, the protective coating layer contains coated graphene sheets that are aligned to be substantially parallel to one another and parallel to the surface of the structure or object to be protected.

A multilayer film, capable of withstanding high thermal stresses, with silver as functional layer, a sacrificial metal layer placed on top of the silver layer and antireflection dielectric layers, has a metal nitride layer between the silver layer and the sacrificial metal layer. This metal nitride layer is composed in particular of Si₃N₄ and/or AlN and constitutes an effective diffusion barrier. The optical and energy properties of the silver layer consequently remain, for the most part, preserved, even after undergoing high thermal stresses (for example of the bending or toughening type when curving and/or prestressing a window pane provided with the multilayer film).

The invention provides a preparation method of a porous copper electrode for electrochemical reduction of carbon dioxide. The preparation method comprises the following steps: 1) a layer of a sacrificial metal is electrolytic deposited on a copper base material; 2) a heat treatment is conducted under the protection of an inert gas, so that a solid state diffusion between a metal copper and sacrificial metal atoms occurs, and an alloy layer of the sacrificial metal and the copper is obtained on the surface of the copper; 3) the electrochemical dealloying is conducted. The porosity of the porous copper electrode is 50%-95%, the pore size is 50 nm-500 nm, and the sacrificial metal content is no more than 5%. The porous copper electrode has the characteristics of adjustable pore size and quantity, good air permeability and high specific surface area. The porous copper electrode has better specificity for the selection of target products and is suitable for electrochemical reduction reaction of carbon dioxide catalyzing.

A sacrificial material applied to a thin die prior to die attach provides stability to the thin die and inhibits warpage of the thin die as heat is applied to the die and substrate during die attach. The sacrificial material may be a material that sublimates at a temperature near the reflow temperature of interconnects on the thin die. A die attach process deposits the sacrificial material on the die, attaches the die to a substrate, and applies a first temperature to reflow the interconnects. At the first temperature, the sacrificial material maintains substantially the same thickness. A second temperature is applied to sublimate the sacrificial material leaving a clean surface for the later packaging processes. Examples of the sacrificial material include polypropylene carbonate and polyethylene carbonate.

The invention provides a MOS transistor and a method for forming the MOS transistor. The MOS transistor includes a semiconductor substrate; a gate stack on the semiconductor substrate, and including a gate dielectric layer and a gate electrode on the semiconductor substrate in sequence; a source region and a drain region, respectively at sidewalls of the gate stack sidewalls of the gate stack and in the semiconductor; sacrificial metal spacers on sidewalls of the gate stack sidewalls of the gate stack, and having tensile stress or compressive stress. This invention scales down the equivalent oxide thickness, improves uniformity of device performance, raises carrier mobility and promotes device performance.