The embodiment of the application provides a real-time acquisition method and
system of
welding heat input, the method comprises the following steps: perceiving displacement movement of a
welding torch or a
welding wire through a
diffuse reflection photoelectric switch array installed on the surface of a pipeline, and generating a corresponding pulse trigger
signal; perceiving current data and
voltage data of a welding circuit through a Hall
sensor system, and generating a corresponding analog
electric signal; synchronously acquiring the pulse trigger
signal and the analog
electric signal through a multi-
channel data acquisition device, and converting the analog
electric signal into a
digital signal with a time stamp; calculating real-time welding speed data according to the
time sequence of the pulse trigger
signal and the preset spatial geometric relationship of a plurality of
diffuse reflection photoelectric switches; performing multi-stage filtering
processing on the current data and the
voltage data; determining a unified time stamp, and performing
time sequence matching on the filtered current data, the
voltage data and the welding speed data based on the unified time stamp; and calculating a welding heat input value.