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50results about How to "Reduce resin viscosity" patented technology

Melt-infiltrated pitch-pan preforms

Carbon-silicon carbide brake preforms are manufactured by carbonizing a blend of carbon (e.g., polyacrylonitrile) fibers and thermosetting pitch resin, optionally along with a lubricant such as graphite, to provide an intermediate product having open porosity and subsequently filling the pores of the intermediate product with silicon by a melt infiltration process. Molded articles that consist principally of carbon, that have relatively high strength and resistance to decomposition by frictional heat, and that are suitable for melt infiltration with silicon, are produced by, e.g.: coating randomly oriented polyacrylonitrile-derived carbon fibers, optionally mixed with finely divided carbon powder, with a thermosetting blend of (a) pitch and (b) an organic medium, at an elevated temperature to form a viscous molding compound; molding the compound at a low pressure and elevated temperature so that a solid compact is obtained; stripping a molded article made of said compound from the mold; optionally heating the molded article at gradually increasing temperatures to insure complete condensation within the article; and carbonizing the condensed molded article in an inert atmosphere at gradually increasing temperatures to produce a molded C / C intermediate article suitable for melt-infiltration with silicon. The preforms may be configured in the form of a disc brake rotor or a disc brake pad.
Owner:HONEYWELL INT INC

Grafted nano ambary fiber crystal whisker modified urea formaldehyde resin adhesive and preparation method thereof

The invention discloses a grafted nano ambary fiber crystal whisker modified urea formaldehyde resin adhesive and a preparation method thereof. The grafted nano ambary fiber crystal whisker modified urea formaldehyde resin adhesive is prepared from formaldehyde, urea, polyvinyl alcohol and a reaction enhancer, wherein the mole ratio of the formaldehyde to the urea is (1.1-0.95):1, and the addition amount of the polyvinyl alcohol is 0.1-0.8% of the total weight. The addition amount of the reaction enhancer is 0.1-3.0% of the total weight. The preparation method comprises the following steps: adding the reaction enhancer, adding the first batch of urea according to a mole ratio of (2.0-2.2):1, adding the second batch of urea according to the mole ratio of (1.4-1.2):1, and finally, adding the third batch of urea according to the mole ratio of (0.95-1.1):1. By using the formaldehyde and urea in a low mole ratio as the raw materials, the self-made acrylic acid grafted nano ambary fiber crystal whisker is added to increase the molecule branching degree and molecular weight of the resin, so that the low-mole-ratio urea formaldehyde resin has the advantages of low formaldehyde content, high adhesion strength and low cost.
Owner:BEIJING FORESTRY UNIVERSITY

Prepreg, intermediate material for forming frp, and method for production thereof and method for production of fiber-reinforced composite material

An FRP is produced using a prepreg comprising reinforcing fiber, a sheet-like reinforcing fiber substrate containing reinforcing fiber, and a matrix resin, wherein the matrix resin is impregnated into the sheet-like reinforcing fiber substrate and also covers one surface of the sheet-like reinforcing fiber substrate, and the matrix resin impregnation ratio is within a range of 35% to 95%; a prepreg comprising reinforcing fiber, a sheet-like reinforcing fiber substrate containing reinforcing fiber, and a matrix resin, wherein the matrix resin exists on both surfaces of the sheet-like reinforcing fiber substrate, and the portion inside the sheet-like reinforcing fiber substrate into which the matrix resin has not been impregnated is continuous; or a prepreg comprising reinforcing fiber, a sheet-like reinforcing fiber substrate containing reinforcing fiber, and a matrix resin, wherein at least one surface exhibits a sea-and-island-type pattern comprising resin-impregnated portions (island portions) where the matrix resin is present at the surface and fiber portions (sea portions) where the matrix resin is not present at the surface, the surface coverage ratio of the matrix resin on those surfaces with said a sea-and-island-type pattern is within a range of 3% to 80%, and the weave intersection coverage ratio for the island portions, represented by a formula (1) shown below, is at least 40%, displays excellent external appearance, with no internal voids or surface pinholes, even when molded is conducted using only vacuum pressure.Island portions weave intersection coverage ratio (%)=(T / Y)×100  (1)(wherein, T represents a number of island portions that cover weave intersections, and Y represents a number of weave intersections within said reinforcing fiber woven fabric on said surface with said sea-and-island-type pattern).
Owner:MITSUBISHI RAYON CO LTD
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