This invention discloses a volcanic
slag-based non-fired core-shell structure ceramsite, its preparation method, and lightweight insulating concrete. The preparation of the non-fired core-shell structure ceramsite includes mixing volcanic
slag powder, volcanic
slag particles, waste EPS insulation board particles, electrolytic
manganese slag, modified
sludge powder, and water, and adding the mixture to a disc granulator to granulate core
raw material balls with a particle size of 3-8 mm. The mixture is then fed into the disc granulator and coated with a mixture of the outer shell
slurry and aluminum
powder until the
ball size reaches 5-10 mm. CO2 gas is introduced for curing to obtain volcanic slag-based non-fired core-shell structure ceramsite. This invention achieves
functional zoning utilization of
solid waste by preparing non-fired "core-shell structure" ceramsite, and, in conjunction with a special all-
solid waste cementitious material, constructs a multi-scale, gradient
porosity and
functional system in concrete consisting of "lightweight core pores - dense outer shell layer - fine aggregate
gradation pores - matrix micropores," thereby simultaneously addressing multiple objectives such as
solid waste disposal,
building energy conservation, and synergistic improvement of material performance.