The present invention provides
microwave systems and methods for achieving better control of process and film properties by optimizing
plasma containment shield shaping around an antenna. By using a containment shield,
plasma generated by
microwave may become more homogeneous, and the pressure inside a
processing chamber may be reduced. By optimizing the shape of the containment shield, the lifetime of metastable radical species may be increased. One aspect of extending the lifetime of metastable radical species is to allow better control of
chemical reaction and thus help achieve the desired film properties. For an array of antennas, the containment shield comprises a
dielectric coated
metal base with dividers between the antennas. The divider comprises a
dielectric material or a mixture of a
dielectric layer and a dielectric coated
metal layer, and allows
coupling among the antennas. Such a dielectric coated
metal containment shield may be easier to be manufactured at lower cost than a containment shield comprising only dielectric material such as
quartz.