The invention relates to a stress control production process of a high-strength aluminum alloy pipe. The stress control production process comprises the steps that a, an extrusion mold is selected, the surface and size of the extrusion mold are checked before installing, and the roundness tolerance of the mold cannot exceed 0.10 mm; b, the extrusion mold is preheated, and the extrusion mold and an extrusion barrel are preheated to 400 DEG C-450 DEG C; c, an aluminum alloy hollow round ingot casting blank is preheated, an ingot casting is preheated to 400 DEG C-450 DEG C, and the temperature difference of the head and tail of the ingot casting is controlled to be smaller than or equal to 30 DEG C; d, the ingot casting blank is placed in the mold, extrusion is started, the extrusion speed is smaller than or equal to 1.0 mm/s, and the difference of a long shaft and a short shaft of the extruded pipe is smaller than 2.50 mm; e, roll pre-straightening is carried out on a straightening machine; f, offline quenching is carried out, the pipe is quenched through vertical quenching equipment, during charging, aluminum wires are bound at the upper and lower proper positions of the pipe to reduce longitudinal bending generated after quenching, and a penetrating rod is used for increasing the contact area and balancing the stress on the two sides of the wall thickness of the pipe; and g, stretcher straightening finishing is carried out, profiling stretch core cushions are arranged in the two ends of the pipe, an arc-shaped stretch jaw is used for carrying out tension stretching on the pipe, and the stretch rate is controlled to be 1.0%-3.0%.