The invention discloses a gear
broaching process for a thin-wall internal spline shaft, and relates to the technical field of internal spline shaft
machining. The gear
broaching process specifically comprises the following steps that S1, firstly, a round steel material is selected for blanking, and the round steel material is
cut into the size required by an internal spline shaft through
cutting equipment according to the required workpiece size to form a workblank; and S2, rough turning is carried out on the workpiece, the
cut workblank is polished through
polishing equipment, after polishingis completed, the workpiece is clamped through a clamp, then rough
machining is carried out on an inner hole, an outer circle and the length of the workpiece through a horizontal lathe, so that the workpiece is made to be close to the final shape and size, and 0.4mm - 1mm
machining allowance is correspondingly reserved for the inner hole, the outer circle and the length of the workpiece after rough turning. According to the gear
broaching process for the thin-wall internal spline shaft, the gear broaching process is adopted to replace a
gear shaping process to
machine an internal spline, theproduct machining precision is improved, the product quality is stabler, the product damage rate is reduced, the economic loss is reduced, and the loss of a cutter is small.