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77results about How to "Reduce rework time" patented technology

Method for detecting diameter of outer wall of tapered case of aviation engine on line

The invention discloses a method for detecting the diameter of an outer wall of a tapered case of an aviation engine on line. According to the method, a five-coordinate numerical control milling center with a Renishaw MP10 trigger-type measuring head is equipped, tapered case parts and a mounting seat on the surface of a tapered case are equipped; a fine adjustment ring gauge of the used measuring head is measured on line; a point contact-type measurement mode is adopted; a machine tool siemens control system Sinumeric 840 D on-line measurement technology is adopted; and an on-line measurement quick tool path amendment and error compensation generation technology is adopted. The method has a broad application prospect; and by the on-line measurement technology, a numerically-controlled machine tool is impelled to form a machining and detecting integrated numerical control machining unit. By the method, the traditional manufacturing mode that a design characteristic is equipped with a set of measurement tool in the current industry is changed, the manufacturing cost of the tool is saved, repair labor-hour is saved, and first-pass yield of product processing is improved, so that the development period and the production cost of new products are reduced.
Owner:SHENYANG LIMING AERO-ENGINE GROUP CORPORATION

On-line measuring method for radials profile of compressor disc-like part of engine

The invention belongs to the field of automatic detection, particularly relates to an on-line measuring method for the radials profile of a compressor disc-like part of an engine. The method comprises the following steps that the measuring path of a measuring head is planned; the radius of sphere of the measuring head is corrected; characteristic points on the profile of a compressor disc are selected as measuring points; the motion program of the measuring head is edited; the motion track of the measuring head is optimized in virtual simulation software; the motion program of the measuring head is run; the measuring head traverses all the measuring points; the mean value of the measured values of the measuring points after errors are compensated is compared with the design theoretical value of the compressor disc part; when the measured values are within the design tolerance zone scope of the part, the processing size of the measured compressor disc part is considered to be qualified; otherwise, the processing and measurement are carried out again, until the size of the part is qualified. According to the method, a traditional manufacturing mode in the current industry that a design characteristic is matched with a set of measuring tooling is changed, so that the tooling manufacturing cost and the rework hours are saved, the one-time qualified rate of product processing is improved, the new product development cycle is shortened and the production cost is reduced.
Owner:SHENYANG LIMING AERO-ENGINE GROUP CORPORATION

Integrated equipment used for installation and detection of screws

The invention relates to integrated equipment used for installation and detection of screws. According to the integrated equipment used for installation and detection of the screws, an upper machine frame is installed on a lower machine base through supporting side plates, a base plate is installed on the lower machine base, an X-axis mechanism is installed at the rear of the upper portion of the base plate, and two Y-axis mechanisms are installed at the front of the upper portion of the base plate; a laser detection mechanism is installed on the X-axis mechanism, a carrier mechanism is installed on each Y-axis mechanism, two RG lasers are installed inside the upper machine frame, and two screw boxes are installed on the base plate; the left side and the right side of the middle of the base plate are each provided with an electric screw driver support, an electric screw driver fixing plate is installed on the two electric screw driver supports, two electric screw driver force arms are installed on the electric screw driver fixing plate, the upper end of each electric screw driver force arm is installed at the bottom of the upper machine frame, an electric screw driver clamping block is installed on each electric screw driver force arm, and an electric screw driver is installed on each electric screw driver clamping block. The integrated equipment used for installation and detection of the screws is easy to operate, can rapidly and accurately detect whether installation of the screws is qualified or neglected installation occurs, guides an operator to carry out repairing and installation, adopts a double-station alternative operation mode, and saves back repair time.
Owner:BOZHON PRECISION IND TECH CO LTD

Simple flexible positioning method for continuous external surface of workpiece

The invention provides a simple flexible positioning method for a continuous external surface of a workpiece, which comprises the following steps: external surface elements-positioning points or lines are selected on the continuous positioning external surface of the workpiece, and the shape of the workpiece is determined and positioned discontinuously by the multiple points or multiple lines; positioning pins which are in point contact or line contact with the external surface of the workpiece are installed on the selected positioning points or lines, and shape positioning pins (7) are distributed along the shape of the workpiece; the positioning pins are positioned by tangent points or tangent lines which are in contact with the shape of the workpiece; the shape positioning pins (7) areinstalled in a step bushing (6); the shape positioning pins (7) are assembled at one end of the step bushing (6), and a target ball (8) of a laser tracking instrument is arranged at the other end of the step bushing (6); laser beams are received by the target ball (8); and the laser tracking instrument emits and receives the laser beams fedback by the target ball (8) and judges the space positionof the positioning points by a computer. The method for flexibly positioning the shape of the workpiece provided by the invention has high manufacturing accuracy, small technology difficulty, high work efficiency and short manufacturing cycle.
Owner:CHENGDU AIRCRAFT INDUSTRY GROUP

Grabbing jig

ActiveCN106695858APrevent scratchesReduce secondary positioning timeGripping headsArmsManipulatorEngineering
The invention relates to a grabbing jig which is used for operating a mobile phone shell. The grabbing jig comprises a robot and further comprises a base plate and a positioning mechanism, wherein the positioning mechanism comprises a mechanical hand grabbing base, a plurality of slide blocks, a plurality of slide rods and a positioning block; a drive mechanism and a plurality of mounting slots are arranged on the mechanical hand grabbing base; the drive mechanism is provided with a drive rod; the drive mechanism is connected with the slide blocks through the drive rod, so that each slide block is simultaneously controlled to slide in the mounting slots; and when the drive mechanism drives the slide blocks to slide outwards or inwards, the slide blocks drive the slide rods to drive the positioning block to move outwards or inwards. According to the grabbing jig, the mechanical hand grabbing base simultaneously controls the slide blocks to slide, and the slide blocks drive the positioning block to move, so that the mobile phone shell is positioned through the positioning block; and the mobile phone shell is sucked by a sucking disc, single surface of the mobile phone shell is prevented from being scratched by force, precise positioning of the mobile phone shell is realized, secondary positioning time of the mobile phone shell is reduced, product reworking time is reduced, and processing efficiency is improved.
Owner:GUANGDONG TIANJI IND INTELLIGENT SYST CO LTD

Method for detecting diameter of outer wall of tapered case of aviation engine on line

The invention discloses a method for detecting the diameter of an outer wall of a tapered case of an aviation engine on line. According to the method, a five-coordinate numerical control milling center with a Renishaw MP10 trigger-type measuring head is equipped, tapered case parts and a mounting seat on the surface of a tapered case are equipped; a fine adjustment ring gauge of the used measuring head is measured on line; a point contact-type measurement mode is adopted; a machine tool siemens control system Sinumeric 840 D on-line measurement technology is adopted; and an on-line measurement quick tool path amendment and error compensation generation technology is adopted. The method has a broad application prospect; and by the on-line measurement technology, a numerically-controlled machine tool is impelled to form a machining and detecting integrated numerical control machining unit. By the method, the traditional manufacturing mode that a design characteristic is equipped with a set of measurement tool in the current industry is changed, the manufacturing cost of the tool is saved, repair labor-hour is saved, and first-pass yield of product processing is improved, so that the development period and the production cost of new products are reduced.
Owner:SHENYANG LIMING AERO-ENGINE GROUP CORPORATION

Double-beam laser welding method for medium plate

PendingCN113523615ALow difficulty requirement for dot gap controlLow control difficulty requirementLaser beam welding apparatusSlag (welding)Light spot
The invention discloses a double-beam laser welding method for a medium plate. The double-beam laser welding method comprises the steps that 1, a plate welding bead and the positions, within the range of 20 mm, of the two sides of a plate are polished for slag removal; 2, the plate subjected to polishing and slag removal is fixedly clamped on a welding platform; 3, laser welding process parameters of a main light beam and an auxiliary light beam are set, the laser power of the main light beam is larger than or equal to the laser power of the auxiliary light beam, the laser power of the main light beam is larger than or equal to 3 KW, the laser power of the auxiliary light beam is larger than or equal to 2 kW, the welding speed is 0.2-1 m / min, the wire feeding speed is 1-8 m / min, and the defocusing amount is 10-30 mm; 4, a light spot of the auxiliary light beam is focused at the root part of one side of a welding seam plate; 5, the light spot of the main light beam is focused at the center of a welding seam; and 6, the main light beam and the auxiliary light beam move in the same direction to achieve welding. The welding seam gap stability control difficulty can be effectively reduced; the universality is high, the welding seam form can be a butt joint form or a corner joint form, and the welding mode can be filler wire welding or filling-free welding; and the swinging direction of a laser beam is controllable and adjustable.
Owner:XCMG EXCAVATOR MACHINERY

An automatic centering clamping device

ActiveCN108098612BAccuracy is not affectedShorten toolingVicesBrakeEngineering
The invention discloses an automatic centering and clamping device. The automatic centering and clamping device comprises a bottom plate A, a left clamping block, a dual-head screw A, a brake block A,a right clamping block, a left guide plate and a right guide plate; the left guide plate and the right guide plate are each mounted on the bottom plate A through a cylindrical pin A and a bolt B, theleft guide plate and the right guide plate are mounted on the bottom plate A to form a T-shaped guide groove, the two ends of the dual-head screw A are screwed into the left clamping block and the right clamping block to form an assembly, the assembly is arranged in the T-shaped guide groove formed by the left guide plate, the right guide plate and the bottom plate A, the brake block A is arranged in the middle of the dual-head screw A in a sleeved manner, and is arranged on the bottom plate A through a cylindrical pin B and a bolt A, the brake block A is located between the left clamping block and the right clamping block, and the brake block is of a covering type buckle saddle structure. An optimized manufacturing, assembling, detaching and adjusting scheme can be provided for the automatic centering and clamping device, the tool manufacturing and repair time can be shortened, cost is reduced, and the developing work efficiency is improved.
Owner:CHINA HANGFA GUIZHOU LIYANG AVIATION POWER CO LTD

Automatic centering and clamping device

The invention discloses an automatic centering and clamping device. The automatic centering and clamping device comprises a bottom plate A, a left clamping block, a dual-head screw A, a brake block A,a right clamping block, a left guide plate and a right guide plate; the left guide plate and the right guide plate are each mounted on the bottom plate A through a cylindrical pin A and a bolt B, theleft guide plate and the right guide plate are mounted on the bottom plate A to form a T-shaped guide groove, the two ends of the dual-head screw A are screwed into the left clamping block and the right clamping block to form an assembly, the assembly is arranged in the T-shaped guide groove formed by the left guide plate, the right guide plate and the bottom plate A, the brake block A is arranged in the middle of the dual-head screw A in a sleeved manner, and is arranged on the bottom plate A through a cylindrical pin B and a bolt A, the brake block A is located between the left clamping block and the right clamping block, and the brake block is of a covering type buckle saddle structure. An optimized manufacturing, assembling, detaching and adjusting scheme can be provided for the automatic centering and clamping device, the tool manufacturing and repair time can be shortened, cost is reduced, and the developing work efficiency is improved.
Owner:CHINA HANGFA GUIZHOU LIYANG AVIATION POWER CO LTD

Polishing and derusting equipment for intelligent manufacturing of steel structure

The invention relates to the technical field of steel structure machining equipment, in particular to steel structure intelligent manufacturing polishing and derusting equipment which comprises a material moving mechanism, a positioning mechanism and a derusting device, and the derusting device comprises a first sand blasting assembly, a second sand blasting assembly, a raw material box, a detection mechanism, a recovery mechanism and two derusting boxes. Through the arrangement of the first sand blasting assembly and the second sand blasting assembly, rust stains, which cannot be removed by a grinding wheel, on the surface of a steel structure are reduced, the rust removal effect is improved, the reworking time is shortened, the automation degree of equipment is improved, and the burden of operators is reduced; through the arrangement of the recycling mechanism, waste materials and rust stains generated during rust removal work are recycled, the expenditure of raw material cost during rust removal work is reduced, meanwhile, through the arrangement of the two rust removal boxes, the waste materials, the rust stains and dust in the rust removal process are not prone to drifting away, the body health of workers is guaranteed, the workers are prevented from inhaling dust, and the working efficiency is improved. And the recycling mechanism can conveniently collect and recycle waste and rust stain dust.
Owner:柴会凯

Flexible circuit board used for LED lamp band and manufacturing method thereof

A flexible circuit board used for an LED lamp band comprises a PET thin film layer. Front and reverse surfaces of the PET thin film layer are coated with a front surface insulation bonding layer and areverse surface insulation bonding layer, the front surface insulation bonding layer is bonded with a front surface line layer, and the reverse surface insulation bonding layer is bonded with a reverse surface line layer. The front surface line layer is provided with a front cover layer, and the reverse surface line layer is provided with a reverse cover layer. The front surface line layer and the reverse surface line layer are aluminum foils having certain ductility. The front cover layer and/or the reverse cover layer are provided with bonding pad layers. One reverse surface line layer is arranged on a back surface of a circuit board, which is made of a metal aluminum foil material. Two sides of a PET thin film are supported by the metal aluminum foils. Under high temperature and welding conditions, the circuit board does not expand and contract that cause deformation and is very flat. After a lot of practice, bad phenomena such as tombstoning, insufficient soldering and false soldering and the like of a component can be eliminated. A yield rate of the flexible circuit board after reflow soldering can reach 99% or above, which has a significant economic value.
Owner:珠海市兴铝电子科技有限公司

Coating and repairing methods of medium-low temperature multi-frequency-band compatible coat of engine jet nozzle part

The invention provides coating and repairing methods of a medium-low temperature multi-frequency-band compatible coat of an engine jet nozzle part and belongs to the field of coating of coats for aero-engines. The coating method comprises the steps that ultrasonic cleaning and drying are conducted on the to-be-treated engine jet nozzle part, organic solvent degreasing is conducted, protection of anon-coat area is conducted, and sand blasting is conducted; spray coating of a primer is conducted, indoor temperature cooling is conducted, spray coating of a middle layer is conducted, the middle layer is cured, protection of the non-coat area is removed, the surface of the middle layer is cleared, secondary protection of the non-coat area is conducted, spray coating of a finishing coat is conducted, the finishing coat is cured, and the product is obtained. The coating and repairing methods of the medium-low temperature multi-frequency-band compatible coat of the engine jet nozzle part meets the demand of an airplane for a medium-low temperature multi-frequency-band compatible coat; for the use and structure features of the engine jet nozzle part, the pretreatment method improves the surface quality of the engine jet nozzle part, and the binding force of the coat is improved beneficially; heating curing is applied to the coat, so that the production period is shortened; for variousdamaged states, probably appearing in the transportation process, the assembly process and the use process, of the coating, corresponding repairing methods are adopted, and therefore the coating and repairing methods have better pertinence.
Owner:SHENYANG LIMING AERO-ENGINE GROUP CORPORATION
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