The invention discloses a thin-walled workpiece
machining deformation prediction method based on multi-source
coupling residual stress, which comprises the following steps of: 1, obtaining a milling
residual stress layer depth distribution curve under different
machining parameters in a feeding coordinate
system, and determining the position of a part surface calculation point in a workpiece coordinate
system in a milling path, the milling
residual stress in the feeding coordinate
system is converted into equivalent milling residual
stress distribution under the workpiece coordinate system by combining the included angle between the feeding direction and the coordinate axis of the workpiece; 2, based on an equivalent moment method, establishing a redistribution initial residual stress model of the thin-wall part in a bidirectional stress state; 3, according to the
coupling characteristics of the plastic deformation area, the elastic
recovery area and the elastic deformation area in the
depth direction, a surface and subsurface
coupling residual
stress distribution model of the thin-wall part is established; and 4, on the basis of an equivalent moment method, enabling the coupling residual stress to be equivalent to additional torque, and predicting the bending deformation of the thin-wall part through the displacement and strain relation and the Hooke's law.