This application relates to a breathable printed fabric and its production process. The production process includes color separation of the pattern to be printed and film preparation; fabrication of a screen and selection of a squeegee; preparation of a film screen; preparation of digital white
plastisol; addition of the digital white
plastisol to the film screen; and printing the digital white
plastisol onto the fabric using a squeegee. During the color
separation process, a corresponding
grayscale value is selected based on the color distribution of the pattern to be printed to adjust the film. The
grayscale value ranges from 20% to 80%. The
grayscale value provides a basis for the depth of color in the pattern to be printed, using the
solidity and blurriness of the
halftone dots to represent the depth of color. Based on the pattern to be printed, a grayscale value corresponding to the color distribution of the pattern is selected within the 20%-80% grayscale range, allowing the film to present an effect that matches the pattern. Combined with digital white plastisol printing, the resulting fabric not only effectively displays the color distribution of the pattern but also achieves a breathable, non-film-forming effect.