The invention discloses a composite worm
grinding wheel and a
dressing method thereof.The composite worm
grinding wheel is composed of a surface micro-structured
grinding wheel body and a fine
grinding wheel body which are axially connected into a whole, the surface micro-structured
grinding wheel body adopts
ultrasonic vibration to assist a single-point
diamond pen in dressing, and a large number of separated-continuous oblique curve micro grooves are dressed in the tooth side face;
cutting force, heat production and the temperature of a contact area are reduced by reducing the
contact layer, the effective blade grinding number of the
grinding wheel during grinding is increased, and the problems of blockage of the grinding wheel and
thermal damage to the surface of a workpiece are effectively solved; a fine grinding working face is formed on the outer
side tooth face of the fine grinding wheel, and the problem that the
surface roughness is large is solved by using grinding materials with the
large particle size number. The device integrates the functions of rough grinding and accurate grinding,
machining is completed through one-time clamping, repeated clamping and positioning errors are reduced, materials are efficiently removed,
chip removal and heat dissipation are improved, the
machining precision and size consistency are improved, and the contradiction that efficiency, heat dissipation and surface quality are difficult to consider in the generating
grinding process is solved.