The invention relates to the technical field of
metal wire
processing, and discloses a high-performance
metal wire plastic
coating process for
aerospace engineering, which comprises the following steps: carrying out base
material type selection on a
metal wire, and carrying out surface treatment of precise cleaning,
etching and depth gradient activation; a Ti-Cr
alloy and
graphene-
copper composite
transition layer is deposited through a magnetron
sputtering technology, and a multi-layer
coating structure is formed through electrostatic spraying of a base
coating, a
fluidized bed dipping function layer and
high velocity oxy-fuel spraying of a nano
composite coating in sequence; the
molybdenum-gold composite sealing layer is prepared by adopting an
electric arc spraying technology, and is subjected to
vacuum ultraviolet curing enhancement, high-
temperature gradient annealing, gradient
sintering and vacuum curing treatment; and heat
radiation on the surface of the coating is enhanced through
laser-induced micro-nano structure regulation and
silicon nitride film
sputtering. Through collaborative optimization of base material treatment, coating construction, function strengthening and
quality control, the
interface bonding strength, the comprehensive performance and the environmental adaptability of the
spaceflight metal wire coating are remarkably improved, and the service life of the
spaceflight metal wire coating is remarkably prolonged.